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Documents DIY Arduino Automated Metal Bending Machine -- Episode 458
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  • Author Author: tariq.ahmad
  • Date Created: 28 Jul 2020 6:30 PM Date Created
  • Last Updated Last Updated: 7 Aug 2020 7:24 AM
  • Views 5224 views
  • Likes 7 likes
  • Comments 18 comments

DIY Arduino Automated Metal Bending Machine -- Episode 458

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Clem likes working with metal, but it takes longer to set up the bender and clamp the workpiece than actually doing productive work with it. And it is usually much bigger than it needs to be! Just having it automatically clamp the workpiece would make things a lot faster! So Clem builds a semi-automatic machine that knows when it has correctly clamped the workpiece! He uses a Trinamic TMC2130 stepper driver and an Arduino Nano and explains sensorless homing on the way!

 

Gearbox mentioned in the episode

Bill of Material:

Product Name Manufacturer Quantity Buy Kit
Arduino Nano ARDUINO 1 Buy Now
TRINAMIC Evaluation Board, TMC2130 Bipolar Stepper Motor Driver Board, StealthChop, SPI TRINAMIC 2 Buy Now
NANOTEC Stepper Motor, High Torque, DC, 0.28 N-m, 1.8 A, Two Phase, 1.1 ohm, 1.85 mH Nanotec 2 Buy Now
XP POWER AC/DC Power Supply, ITE, 2 Output, 42 W, 5 V, 5 A, 12 V XP-Power 1 Buy Now
DELTRON COMPONENTS DIN Audio / Video Connector, Screened, 180°, 5 Contacts, Jack, Panel Mount, Solder DELTRON 1 Buy Now
ITW SWITCHES Pushbutton Switch, Industrial, 59 Series, 13.6 mm, SPST-NO-DB, Momentary, Round ITW 1 Buy Now
ITW SWITCHES Pushbutton Switch, Industrial, 59 Series, 13.6 mm, SPST-NO-DB, Momentary, Round ITW 1 Buy Now
DURATOOL Studding, Threaded, Stainless Steel, M10, 1mm Pitch, 1m Length Duratool 1 Buy Now
K&S BRASS STRIP, 0.032" X 1/2" X 12" K&S 1 Buy Now
RUBYCON Electrolytic Capacitor, Miniature, 100 µF, 100 V, YXF Series, ± 20%, Radial Leaded, 12.5 mm Rubycon 2 Buy Now
TR FASTENINGS Flange Nut, Serrated, M10, Steel, Bright Zinc Plating, 50 Pack TR Fastenings 4 Buy Now
Attachments:
MetalBender_Resources.zip
element14 presents
DIY Arduino Automated Metal Bending Machine

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Top Comments

  • celcius1
    celcius1 over 5 years ago +2
    I quite liked this project of yours, quite a nice idea, but if I built it, I would make it larger and have a lot of the 3d parts replaced with CNC aluminium or steel parts as it would be of more use to…
  • mayermakes
    mayermakes over 5 years ago in reply to celcius1 +2
    thanks, Paul, If I had the means ,time and budget of course I'd like to have it machined in metal, but I also need t ofocus on the electronics aspect as that is the heart of the show. Mybe I build a beefy…
  • DAB
    DAB over 5 years ago +2
    Well done Clem. DAB
Parents
  • aspork42
    aspork42 over 5 years ago

    Awesome project!

    Could you just stack the 5:1 gearboxes?

     

    I've recently been watching some people online using 3D printed parts for press breaks. I also thought about cutting squares from pop cans and 3D printing positive / negative dies and pressing letters into them. Could be a cool project.

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  • aspork42
    aspork42 over 5 years ago

    Awesome project!

    Could you just stack the 5:1 gearboxes?

     

    I've recently been watching some people online using 3D printed parts for press breaks. I also thought about cutting squares from pop cans and 3D printing positive / negative dies and pressing letters into them. Could be a cool project.

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  • mayermakes
    mayermakes over 5 years ago in reply to aspork42

    well you could stack the geraboxes but it comes wiht a catch, while you multiply the output force you also multiply the slack in the gearing and friction which leads to false triggering of the load measurmeent.

    a bit of binding due to friction would be interpreted as getting to the end.

     

    If you decide to gear up, you may need to find a different load measurment solution to get the right clamping force, or in case you find amotor solution that is strong enough for abender, a load cell as mentioned by Paul before would be the way to go.

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