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Member Blogs Year of the Monkey Badge: Hao Xie Nian!
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  • Author Author: spannerspencer
  • Date Created: 29 Jan 2016 10:35 AM Date Created
  • Views 6812 views
  • Likes 8 likes
  • Comments 64 comments
  • helpful_hints
  • tips_and_tricks
  • chinese_new_year
  • year_of_the_monkey
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Year of the Monkey Badge: Hao Xie Nian!

spannerspencer
spannerspencer
29 Jan 2016

Year of the MonkeyCelebrate Chinese New Year with element14!

 

Day Eight: Happy New Year!

 

Hao xie nian! The holidays are upon us, which is wonderful news, albeit the end of our element14 celebrations. And here we are, welcoming in the Year of the Monkey, and a brand new badge to usher it in.

 

Now that it's the Year of the Monkey, all you need to do to win our time-limited badge is stop by to read and comment on each of our New Year blogs. The badge will only be available to earn until February 23, after which you'll have to wait 12 years before it comes up again (given the cycle of the Chinese zodiac).

 

Monkey Business

The monkey signifies a year of creativity, innovation, and also of mischief. Which seems quite fitting for the element14 Community!image

 

So in honour of the cheeky monkey that'll be looking over our celestial shoulders this year, we want you to give all your top tips, cheats, hints and tricks that you regularly employ while working on your electronics projects.

 

Thanks for joining in with our Chinese New Year celebrations, and may you have a splendid year swinging from the trees and causing all manner of mischief!

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Top Comments

  • ipv1
    ipv1 over 10 years ago +9
    Here's a tip for some the newbies..
  • clem57
    clem57 over 10 years ago +4
    When soldering headers, do one end pin first and do other end next. Check alignment carefully before finishing row. Clem
  • spannerspencer
    spannerspencer over 10 years ago +4
    My top tip: When you get up to the 30th floor and realise you've forgotten to bring a fuse with you to get a PSU working again, you can always rob the one out of your multimeter Guess how I figured that…
  • grahamwebberjhb
    grahamwebberjhb over 10 years ago +4
    When building a prototype PCB use 0 ohm resistors on the supply to major circuit blocks this allows you to easily remove parts of the circuit to find the culprit, if things do not work first time.
  • bwelsby
    bwelsby over 10 years ago +4
    When working on a new project document everything. Divide large complicated projects into smaller easy to manage chunks. Work out a testing strategy Read datasheets at least twice. When you have a problem…
  • dougw
    dougw over 10 years ago +3
    If it looks like your soldering is getting dangerously messy, or has unwanted solder bridges, clean the tip of your iron and use more flux. Probably the most useful diagnostic instrument is your eyes …
  • Robert Peter Oakes
    Robert Peter Oakes over 10 years ago +3
    A really great tip you will thank me for at some point (I learned this the hard way) Try to train yourself to NOT grab your soldering iron if you drop it or if it falls I did this in my late teens, it…
  • Robert Peter Oakes
    Robert Peter Oakes over 10 years ago in reply to Robert Peter Oakes +3
    Oh and in the spirit of the year of the Monkey Put enough monkeys in a room with enough equipment and time and they will create Ultron and take over the world, or atleast create some awsome AI Gung He…
  • Robert Peter Oakes
    Robert Peter Oakes over 10 years ago +3
    Well a few of us are there
  • COMPACT
    COMPACT over 10 years ago in reply to shabaz +3
    Hi Shabaz, Most persons thought the universe was earth centric or flat and that's the case with soldering temperatures as well. The drop in temperature of the energy source when soldering is the reason…
Parents
  • COMPACT
    COMPACT over 10 years ago

    Another just important piece of advice - "Don't use too high a temperature soldering iron"

    All a high temperature does is turn flux into soot - so don't!

     

    The important thing is to energy to the intended solder joint and using a hot iron only damages PCBs and components.

    I use temperatures as low as 260 deg C for SnPb joints and slightly higher for Pb free. (And never more than 300 deg C).

    Doing this attenuates the risk of damaging stuff and it allows you to apply heat for longer without any undue ramifications.

     

    A soldering iron with a very fast recovery time or using a Tip with a large thermal mass helps a lot!

    Avoid using really narrow soldering tips (e.g. 1.0mm or less) unless you can't avoid it because of

     

    A preheater definitely helps - preheat the workpiece to say 100 deg C first and the touch the solder joints with the iron to initiate the solder reflow.

     

    One you have defined a proven process document it and use it repeatedly.

     

    Gung He Fut Choy!

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  • shabaz
    shabaz over 10 years ago in reply to COMPACT

    Hi COMPACT!

     

    I don't know that applies to everyone, my normal tip temperature setting (leaded solder with 180 deg or so melting point) is typically 330 or 340 deg C or higher. The temperature will drop as heat is transferred into the join, and then the iron will be compensating by pumping more power into the tip to bring the temperature up again.

     

    Ask a dozen people and they give a dozen best practices with soldering : ) I guess whatever works best comes with experience and the tools we use, and will be different for us all.

     

    Since there is a desire to make the join and get out of there fast! my ideal setting is 330 deg C. (or sometimes higher - e.g. if soldering connectors despite swapping to a bigger tip - the behaviour won't be exactly the same so the best temperature from experience per tip and type of target, in my case the temp is increased to 340 or 350 with these larger joins).

     

    Regarding tip size, since most work is surface mount, my all-rounder tip size is 1mm ellipse-shaped conical slice, personally I find it difficult to use the tinier tips with points, but others may excel with them, would be interesting to know.

    Although I should swap out, at 1mm if I'm lazy on a particular day : ( I keep using it with stripboard too.

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  • shabaz
    shabaz over 10 years ago in reply to COMPACT

    Hi COMPACT!

     

    I don't know that applies to everyone, my normal tip temperature setting (leaded solder with 180 deg or so melting point) is typically 330 or 340 deg C or higher. The temperature will drop as heat is transferred into the join, and then the iron will be compensating by pumping more power into the tip to bring the temperature up again.

     

    Ask a dozen people and they give a dozen best practices with soldering : ) I guess whatever works best comes with experience and the tools we use, and will be different for us all.

     

    Since there is a desire to make the join and get out of there fast! my ideal setting is 330 deg C. (or sometimes higher - e.g. if soldering connectors despite swapping to a bigger tip - the behaviour won't be exactly the same so the best temperature from experience per tip and type of target, in my case the temp is increased to 340 or 350 with these larger joins).

     

    Regarding tip size, since most work is surface mount, my all-rounder tip size is 1mm ellipse-shaped conical slice, personally I find it difficult to use the tinier tips with points, but others may excel with them, would be interesting to know.

    Although I should swap out, at 1mm if I'm lazy on a particular day : ( I keep using it with stripboard too.

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  • COMPACT
    COMPACT over 10 years ago in reply to shabaz

    Hi Shabaz,

     

    Most persons thought the universe was earth centric or flat and that's the case with soldering temperatures as well.

     

    The drop in temperature of the energy source when soldering is the reason why one should use a large mass tip or an iron that can deliver energy on demand.

    Another way to address this via thermal relief pads on PCBs. The thermal reliefs are stop the energy escaping into unwanted areas such as power planes (and dropping the joint temperature).

     

    When using lower temperatures there's actually no rush to remove the iron from the joint and its further assisted with flux paste.

    The lower temperatures also extend tip life.  (Another way to extend tip life is to get an auto powering down soldering iron).

     

    Here's another hint, Don't use conical tips unless there is a good reason!  Chisel and double chisel tips are the way to go and for SMD work you may want to use a single chisel well tip.

    Chisel tips provide a large contact surface area to the solder joint.

     

    Many soldering equipment manufacturers supply their soldering stations with conical tips to force the consumer to by additional tips (chisel tips).

    Conical tips make good dart heads.

     

    Here's a thought experiment for you - what would you expect to happen if you wave soldered a PCB with the molten solder fountain at 350 deg C or higher ?

    Some manufacturers recommend a solder pot temperature of 271 deg C which is in the same ballpark as the temperatures I use (i.e. < 300 deg C) so why have it +80 deg C hotter?

     

    And remember "Controlled Surface Tension is your friend"

     

    Have a look at this video. Notice that there are no burnt bits of flux formed, use of FLUX PASTE and chisel tip and the slow pace of soldering.

    Since it is Pb free soldering the joints never look glossy like SnPb.

    You don't have permission to edit metadata of this video.
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    Cheers

     

    Compact

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