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EAGLE User Chat (English) Do you know a cheap hobby CNC PCB router for that just handles the small PCB sizes of the free EagleCAD?
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Do you know a cheap hobby CNC PCB router for that just handles the small PCB sizes of the free EagleCAD?

autodeskguest
autodeskguest over 16 years ago

I would like to know if someone has good experience with a very cheap

small CNC router that can be used for PCB prototyping.

There is some information here:

http://www.cnczone.com/forums/showthread.php?t=16899

but I can't find a machine as small (read cheap) as I would think is

possible to find.

Anyone?

 

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  • autodeskguest
    autodeskguest over 16 years ago

    rimus wrote:

    I would like to know if someone has good experience with a very cheap

    small CNC router that can be used for PCB prototyping.

    There is some information here:

    http://www.cnczone.com/forums/showthread.php?t=16899

    but I can't find a machine as small (read cheap) as I would think is

    possible to find.

    Anyone?

    Just to add something: I am not after the do-it-yourself kits. Only

    ready-to-use machines.

     

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Reply
  • autodeskguest
    autodeskguest over 16 years ago

    rimus wrote:

    I would like to know if someone has good experience with a very cheap

    small CNC router that can be used for PCB prototyping.

    There is some information here:

    http://www.cnczone.com/forums/showthread.php?t=16899

    but I can't find a machine as small (read cheap) as I would think is

    possible to find.

    Anyone?

    Just to add something: I am not after the do-it-yourself kits. Only

    ready-to-use machines.

     

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  • autodeskguest
    autodeskguest over 16 years ago in reply to autodeskguest

     

    rimus <rasmus_pedersen@yahoo.com> wrote:

    rimus wrote:

    I would like to know if someone has good experience with a very cheap

    small CNC router that can be used for PCB prototyping.

    There is some information here:

    http://www.cnczone.com/forums/showthread.php?t=16899

    but I can't find a machine as small (read cheap) as I would think is

    possible to find.

    Anyone?

    Just to add something: I am not after the do-it-yourself kits. Only

    ready-to-use machines.

     

    How about the Elektor profiler Pro

    http://www.elektor.com/projects/profiler-pro-upgrades.957535.lynkx

     

     

     

    --

    -Kenny

     

     

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  • autodeskguest
    autodeskguest over 16 years ago in reply to autodeskguest

    This may or may not help. You're talking money and theyre

    MASSIVELYoverpriced. The cheapest i think you'll get away with is $1200..

    for cheap plastic garbage. I have a cnc minimill in my garage. All total it

    cost me about $500 to build. It will machine quite literally - anything.

    Titanium, aluminum, steel.. and yes, circuitboards.

    You can build your own for .. well nearly free. If you only want it for cnc

    routing you can build a simple enclosed desktop mill that is the size of a

    printer. You need a 2axis board, two steppers (hefty ones not printer

    steppers). The steppers will cost you $30 to $50 each. If you buy a High

    quality board like Gecko or xylotex  the board will cost you $150 to $250

    though you could build your own. PCB's dont require anything close to the

    accuracy machining does (.001" or more). For a z axis a solenoid would work

    fine. Get a motor controller for $10. and the mechanicals. You can use a

    dremel if if you want to be cheap (like drills the play in the things is

    pathetic though).

    In other words you can build your own for say... $100-300 , have it

    enclosed, quiet, and preciseand have fun doing it or you can spend $2k for

    the same thing  that  throws chips everywhere, is loud as hell and has to be

    repaired by a producer who may not exist next weak. But tell ya what toss me

    a grand ill build it for ya :P

     

    "rimus" <rasmus_pedersen@yahoo.com> wrote in message

    news:h4ehnl$29l$1@cheetah.cadsoft.de...

    rimus wrote:

    I would like to know if someone has good experience with a very cheap

    small CNC router that can be used for PCB prototyping.

    There is some information here:

    http://www.cnczone.com/forums/showthread.php?t=16899

    but I can't find a machine as small (read cheap) as I would think is

    possible to find.

    Anyone?

    Just to add something: I am not after the do-it-yourself kits. Only

    ready-to-use machines.

     

     

     

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  • autodeskguest
    autodeskguest over 16 years ago in reply to autodeskguest

    Kenny M wrote:

    rimus <rasmus_pedersen@yahoo.com> wrote:

    rimus wrote:

    I would like to know if someone has good experience with a very cheap

    small CNC router that can be used for PCB prototyping.

    There is some information here:

    http://www.cnczone.com/forums/showthread.php?t=16899

    but I can't find a machine as small (read cheap) as I would think is

    possible to find.

    Anyone?

    Just to add something: I am not after the do-it-yourself kits. Only

    ready-to-use machines.

     

    How about the Elektor profiler Pro

    http://www.elektor.com/projects/profiler-pro-upgrades.957535.lynkx

     

     

     

    It looks nice, but the price is way out of reach I think for a few hobby

    PCBs. It looks like $2900? But thanks for the suggestion though.

     

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  • autodeskguest
    autodeskguest over 16 years ago in reply to autodeskguest

    creid wrote:

    This may or may not help. You're talking money and theyre

    MASSIVELYoverpriced. The cheapest i think you'll get away with is $1200..

    for cheap plastic garbage. I have a cnc minimill in my garage. All total it

    cost me about $500 to build. It will machine quite literally - anything.

    Titanium, aluminum, steel.. and yes, circuitboards.

    You can build your own for .. well nearly free. If you only want it for cnc

    routing you can build a simple enclosed desktop mill that is the size of a

    printer. You need a 2axis board, two steppers (hefty ones not printer

    steppers). The steppers will cost you $30 to $50 each. If you buy a High

    quality board like Gecko or xylotex  the board will cost you $150 to $250

    though you could build your own. PCB's dont require anything close to the

    accuracy machining does (.001" or more). For a z axis a solenoid would work

    fine. Get a motor controller for $10. and the mechanicals. You can use a

    dremel if if you want to be cheap (like drills the play in the things is

    pathetic though).

    In other words you can build your own for say... $100-300 , have it

    enclosed, quiet, and preciseand have fun doing it or you can spend $2k for

    the same thing  that  throws chips everywhere, is loud as hell and has to be

    repaired by a producer who may not exist next weak. But tell ya what toss me

    a grand ill build it for ya :P

    They might be overpriced, but I don't understand why that is the case.

    Why is there not a single one that I can find on google that is in the

    price range you mention ($100-$300). They are about 10 times more

    expensive, and all I wanted was to play with small double sided PCBs

    around the size of EagleCads free version: small.

     

    "rimus" <rasmus_pedersen@yahoo.com> wrote in message

    news:h4ehnl$29l$1@cheetah.cadsoft.de...

    rimus wrote:

    I would like to know if someone has good experience with a very cheap

    small CNC router that can be used for PCB prototyping.

    There is some information here:

    http://www.cnczone.com/forums/showthread.php?t=16899

    but I can't find a machine as small (read cheap) as I would think is

    possible to find.

    Anyone?

    Just to add something: I am not after the do-it-yourself kits. Only

    ready-to-use machines.

     

     

     

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  • autodeskguest
    autodeskguest over 16 years ago in reply to autodeskguest

     

    They might be overpriced, but I don't understand why that is the case. Why

    is there not a single one that I can find on google that is in the price

    range you mention ($100-$300). They are about 10 times more expensive, and

    all I wanted was to play with small double sided PCBs around the size of

    EagleCads free version: small.

    Because they can. Youd be shocked at the garbage they sell to machine

    hobbyists with the same kind of markup.

    For 3 times the cost of my cnc mill you can get a cheap JUNK cnc hobby

    mill.. that happened to have been the #1 seller for a decade or so.. that is

    inferior in literally every category.

     

    If you want to do really small.. build your own. Im going to give you a

    crash course.

    The single most important thing on a cnc mill of any kind are the

    ballscrews. Those are literally screws.. with nuts on them. The trick is

    they have no backlash (wiggle.. sloppiness). There are ways to make some

    acceptable.. for instance if you have a mill... but bettr just to buy them.

    For the lengths you're talking about your talking 20, 30, 50 bucks. You also

    need ''ways". Think of it as tracks. That can get a lil complex but Gantry

    mills bypass all that by just using round rods. Look up "drill rod". For the

    size you need you're talking like.. 5 bucks. It is dimensionally accurate

    hardenable steel. You THINK you've seen round stuff..

    What you do for the x and y axes is mount two perfectly parallel pieces of

    drill rod. Mount your motor on those (different mechanisms for each axis).

    Perfectly machined holes in say 1/2" or more 6061 aluminum (you can buy

    that/have it done). Voila the things cant get out of alignment. You move

    them via toothed belts around pulleys made for them. Say 8 bucks an axis.

    Zero backlash.

    For the z axis (up/down) you can use a lot of different designs.

    .

    You need a stepper controller board. Most expensive part. Build yourself a

    bipolar chopper driver.. make that 3. Or buy one from xylotex,gecko

    wherever. $150 from xylotex. $50ish you build it yourself (or less). If you

    only want to do like.. 3"x3" boards you could get even cheaper and fit the

    whole deal in a 12x12x12 enclosure that fits on your desk. Make a mount for

    a dremel or.. god forbid a GOOD spindle and there ya go. Hook it up to a

    computer via a Parallel line and your'e set to go.

     

    Honestly this would be a good project for you anyway if you're a hobbyist.

    Learn about hbridges, steppers, mosfets and the like. Look on google. I have

    some designs on a yahoo group i made but i forgot the group. One was

    actually mostly made of concrete heh. Look up CNC on yahoo groups. Oh.. and

    look up "GINGERY".

     

    You can do it man!

     

     

     

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  • autodeskguest
    autodeskguest over 16 years ago in reply to autodeskguest

    Hi Guys,

    Comments in line.

     

    creid wrote:

    They might be overpriced, but I don't understand why that is the

    case. Why is there not a single one that I can find on google that is

    in the price range you mention ($100-$300). They are about 10 times

    more expensive, and all I wanted was to play with small double sided

    PCBs around the size of EagleCads free version: small.

    Because they can. You'd be shocked at the garbage they sell to machine

    hobbyists with the same kind of markup.

    For 3 times the cost of my cnc mill you can get a cheap JUNK cnc hobby

    mill.. that happened to have been the #1 seller for a decade or so..

    that is inferior in literally every category.

     

    A bit harsh ! But I do agree that there is a lot of junk purveyed.

    Some of the ex school machines of the BBC era are very good and still

    kicking about. (Note: reference to UK schools)

     

    If you want to do really small.. build your own. Im going to give you

    a crash course.

    The single most important thing on a cnc mill of any kind are the

    ballscrews. Those are literally screws.. with nuts on them. The trick

    is they have no backlash (wiggle.. sloppiness). There are ways to make

    some acceptable.. for instance if you have a mill... but better just

    to buy them. For the lengths you're talking about your talking 20, 30,

    50 bucks. You also need ''ways". Think of it as tracks. That can get a

    lil complex but Gantry mills bypass all that by just using round rods.

    Look up "drill rod". For the size you need you're talking like.. 5

    bucks. It is dimensionally accurate hardenable steel. You THINK you've

    seen round stuff..

     

    The cheapest source for these rods is a scrap inkjet printer ! and you

    will get a pair of guides thrown in.

     

    What you do for the x and y axes is mount two

    perfectly parallel pieces of drill rod. Mount your motor on those

    (different mechanisms for each axis). Perfectly machined holes in say

    1/2" or more 6061 aluminum (you can buy that/have it done).

     

    I've used "V" blocks to support the guide rods. It makes adjustment

    easier.

     

    Voila the things cant get out of alignment. You move them via toothed

    belts around pulleys made for them. Say 8 bucks an axis. Zero

    backlash.

     

    Again these components can be salvaged from scrap printers along with

    the stepper motors and drivers.  The best ones can be found in old

    impact printers, particularly the "Mannesman" machines.

     

    For the z axis (up/down) you can use a lot of different designs.

     

    You need a stepper controller board. Most expensive part. Build

    yourself a bipolar chopper driver.. make that 3. Or buy one from

    xylotex,gecko wherever. $150 from xylotex. $50ish you build it

    yourself (or less). If you only want to do like.. 3"x3" boards you

    could get even cheaper and fit the whole deal in a 12x12x12 enclosure

    that fits on your desk. Make a mount for a dremel or.. god forbid a

    GOOD spindle and there ya go. Hook it up to a computer via a Parallel

    line and your'e set to go.

     

    The cutting head motor for the best accuracy is probably the hardest

    part.  You need to have quite a high spindle speed and a shaft that

    will take a collet chuck.  Finding a suitable motor with minimal side

    play won't be easy or cheap.

     

    The end play can be controlled with a thrust pad on the other end of the

    spindle. I used a single ball from a ball race and a carbon brush on my

    motor.

     

    Honestly this would be a good project for you anyway if you're a

    hobbyist. Learn about hbridges, steppers, mosfets and the like. Look

    on google. I have some designs on a yahoo group i made but i forgot

    the group. One was actually mostly made of concrete heh. Look up CNC

    on yahoo groups. Oh.. and look up "GINGERY".

     

    You can do it man!

     

    Interesting thread !  I hope that my comments are useful.

     

    --

    Best Regards:

                         Baron.

     

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