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Ask an Expert Forum Using TVS Diode P6KE across relay coil but then also relay coil is getting damaged.
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Using TVS Diode P6KE across relay coil but then also relay coil is getting damaged.

Former Member
Former Member over 10 years ago

We are using TVS diode across 24V DC-100AMPs relay for automotive application but my relay coil is getting damaged.

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  • mcb1
    mcb1 over 10 years ago in reply to Former Member +1
    Unfortunately the schematic shows a relay and not what is connected on the load side, or how the 24v DC is sourced (ie switchmode supply, battery, etc). What is on the end of the 100A contacts.? ie a simple…
  • mcb1
    mcb1 over 10 years ago in reply to Former Member +1
    That image helps.... There is no heating apparent from the contact as it seems to be a nice copper colour. The coil wire appears to have fused. For any inductive circuit the In-rush/ON current is very…
  • mcb1
    mcb1 over 10 years ago in reply to Former Member +1
    We are trying to help.... If you can't provide a circuit then I'm afraid my anwers are limited to guessing ... Mark
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  • jw0752
    jw0752 over 10 years ago

    Hi Amol,

    The diode is not usually there to protect the coil but to protect other semiconductor components from the voltage spike caused by the coil when it is de-energized. Usually the only way to damage a coil is to put voltage on it that is outside its specifications. Also you might check to see that the relay is designed for AC or DC volts. Using a relay rated for 24 volts AC would get excessively hot if used on 24 volts DC. It would also help to diagnose your problem if you would include a diagram of your circuit and how you have the diode connected in the circuit. Also if you can explain how the coil is being damaged. (heat damage?, shorted?, open?)

    John

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  • Former Member
    Former Member over 10 years ago in reply to jw0752

    beat me to it!!

     

    Also remember that the 24v 100a rating is for the circuit thats being switched, the coil might have a different power rating altogether.

     

    If you would draw a quick diagram and also post the make/model of the relay, you might find that the high currents might cause a moment of arcing from one of the switch contacts into the coil (often at those ratings the switch is operated by a solenoid that cam get zapped) in such a case, a diode in series might be better than across both legs.

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  • Former Member
    Former Member over 10 years ago in reply to jw0752

    beat me to it!!

     

    Also remember that the 24v 100a rating is for the circuit thats being switched, the coil might have a different power rating altogether.

     

    If you would draw a quick diagram and also post the make/model of the relay, you might find that the high currents might cause a moment of arcing from one of the switch contacts into the coil (often at those ratings the switch is operated by a solenoid that cam get zapped) in such a case, a diode in series might be better than across both legs.

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