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Passive Components
Forum Any one know what this is?
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Related

Any one know what this is?

jw0752
jw0752 over 8 years ago

Disassembling a nice Siemens Circuit board from an X-Ray machine with a early 1990s manufacturer date. Among the salvaged parts was this little fellow:

 

image

 

The blue case had the numbers J29 P120 and Siemens symbol. It looked like the case could be opened so I inserted a knife blade and opened it. Here is what it looked like inside. I set the insides up on the cover in the second shot to get a better picture.

 

image

 

image

 

The device has 6.4K Ohms of resistance.

 

This is just my curiosity asking. Since the machine has European Design and other components I thought someone from there might recognize it.

 

Thanks

John

 

 

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  • shabaz
    shabaz over 8 years ago +4 verified
    Hi John, Interesting find! I've never seen such a device, but I did see a similar thing on ebay: PTC MINI MIVAR SIEMENS J29 P190 2PIN PEZZI 5 | eBay Apparently a 'switching thermistor' which as it gets…
  • jw0752
    jw0752 over 8 years ago in reply to shabaz +4 suggested
    Hi Shabaz, That was fast. Tomorrow I will run some temperature vs resistance tests on it to see how it reacts. Nice to see the exact thing listed on ebay. Either there is still some relevant application…
  • jc2048
    jc2048 over 8 years ago +4 suggested
    The passive section of Siemens became EPCOS and that then became a part of TDK. Here's a datasheet from their website https://en.tdk.eu/inf/55/db/PTC/PTC_Switching_Plastic_case_230V.pdf
  • shabaz
    0 shabaz over 8 years ago

    Hi John,

     

    Interesting find! I've never seen such a device, but I did see a similar thing on ebay:

    PTC MINI MIVAR SIEMENS J29 P190 2PIN PEZZI 5 | eBay

     

    Apparently a 'switching thermistor' which as it gets warmer rapidly drops to very low resistance. Interesting packaging, I've no idea why it is like this. Maybe it changes shape as it gets warm and needs the springy clips.

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  • jw0752
    0 jw0752 over 8 years ago in reply to shabaz

    Hi Shabaz,

    That was fast. Tomorrow I will run some temperature vs resistance tests on it to see how it reacts. Nice to see the exact thing listed on ebay. Either there is still some relevant application or they made a ton of them back in 1990 and still haven't sold them all.

    John

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  • jc2048
    0 jc2048 over 8 years ago

    The passive section of Siemens became EPCOS and that then became a part of TDK.

     

    Here's a datasheet from their website

     

    https://en.tdk.eu/inf/55/db/PTC/PTC_Switching_Plastic_case_230V.pdf

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  • jw0752
    0 jw0752 over 8 years ago in reply to jc2048

    Hi Jon,

     

    I have downloaded the Data Sheet and will use it to learn more about this part. Thanks for the history lesson on the evolution of the manufacturer.

     

    John

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  • jw0752
    0 jw0752 over 8 years ago

    Tonight I had the chance to run a crude experiment to see for myself what are the Temperature vs Resistance characteristics of this PTC. I used the following test set up.

     

    image

     

    The blue box is the control for the heat gun. I can produce temperatures between room temperature and 340 C. The Fluke is monitoring the resistance of the PTC device and the Red meter is a thermal couple thermometer of which I only used the bottom probe. The PTC is clipped to the Thermal Couple so that they have nearly the same temperature. The aluminum foil to to protect my plastic probe clips from melting. Here is a close up of the PTC and the Thermal Couple poking through the foil.

     

    image

     

    Here are the readings that I got from my test of this PTC:

     

    Temperature                         Resistance

    Degrees C                              Ohms

    ----------------                         ---------------

    20                                        6.8 K

    25                                        6.6 K

    30                                        6.2 K

    35                                        5.9 K

    45                                        5.5 K

    55                                        4.9 K

    65                                        4.5 K

    75                                        4.5 K

    85                                        5.4 K

    95                                      10.7 K

    105                                    36.5 K

    115                                      1.9 M

    125                                    13.0 M

    135                                    50.0 M

     

    I graphed this but I had to shift the resistance scale logarithmically  and it was too much of a mess to post but you can get the idea. While my measurements did not match the data sheet exactly it is probably due to my not matching the current of the manufacturers test conditions. The resistance of the PTC acts like a NTC thermistor from the 20 C room temperature to about 60 C and then it turns PTC and increases rapidly to 50 Megohms at 135 C. Thanks again to everyone who took the to put me on the right track to identifying this part.

     

    John

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  • jc2048
    0 jc2048 over 8 years ago in reply to jw0752

    An easy way to do log graphs is to paste the data into a spreadsheet and get the software to do it for you. I put your values into the LibreOffice spreadsheet and got this

     

    image

     

    The shape is similar to the datasheet but, as you say, your curve going up is happening about 30C lower than theirs.

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  • jw0752
    0 jw0752 over 8 years ago in reply to jc2048

    Hi Jon,

     

    Thanks for the suggestion on the graphing. I will take the time to learn how to do this for future graphs. Your analysis is right on the mark as to seeing the curve shifted to a lower temperature. I attributed this to my meter's current compared to the manufacturer's actual test setup. Another possibility though are the changes that may have occurred in the material over the last 27 years of use.

     

    John

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  • DAB
    0 DAB over 8 years ago in reply to jw0752

    Hi John,

     

    I think the trend is correct.

     

    The device was probably used to prevent overexposure.

     

    I think you will find that as the device runs, the temperature increases rapidly.  This simple device would detect the temperature change and throttle the current running to the x-ray projector so the patient would not be injured.

     

    DAB

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  • jc2048
    0 jc2048 over 8 years ago in reply to jw0752

    I attributed this to my meter's current compared to the manufacturer's actual test setup.

    The datasheet suggests 4 seconds to take it to the switching point with the self-heating from a current of 20mA.

     

    But your meter current wouldn't be anything like that high - with a 9V battery, the highest possible current through 7k would be 1.3mA (Ohm's law), though in practice it would be much less. My handheld meter has a few 10s of uA for those kinds of resistances, though it may not work the same as your Fluke.

     

    You could try measuring just the change due to the meter current if you wanted to. Don't heat the device, but instead measure the temperature of the surface of the block of PTC material whilst the meter is reading the resistance and see how far (and fast) it moves away from room temperature.

     

    Can you tell what it was used for from looking at the board? I'm a bit skeptical about DAB's suggestion, though he sounds quite certain about it.

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  • jw0752
    0 jw0752 over 8 years ago in reply to jc2048

    Hi Jon,

     

    My thought was that the low current of my meter would not be enough to put the device into its designed operational mode. This was just a guess and if my track record for guesses holds up you would not be wise to bet with me. As far as DAB's suggestion that it is being used to regulate or limit the tube current I don't think so but the circuit is too complicated for me to say what it does exactly and there is no schematic available to look at. Since these X-Ray machines are used on humans the regulations demand precision and repeatability  on the exposures. I will look at the board tonight to see if there is any clue there but likely its purpose in the circuit will remain a mystery.

     

    Here is a picture of the board as it currently sits, partially stripped.

     

    image

    John

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