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Forum Help making a flow bench manometer processor
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Help making a flow bench manometer processor

chiodo20
chiodo20 over 9 years ago

On my down time I like to machine cylinder heads and I'm starting to venture into flow testing of the ports. I don't want a water level manometer but a digital flow rate processor that I can run on raspberry pi with a stand alone laptop monitor. only problem is I don't know where to start, again I'm new to this and instead of spending $600 on a unit I think it would be fun to build my own. here is a link to a similar product.Flow Performance | Flow Performance Flow Bench | Data Acquisition | FP1

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  • kas.lewis
    kas.lewis over 9 years ago +1
    The other option is to request a sample from now NXP directly, its one way to keep hobby costs low... Kas
  • dougw
    0 dougw over 9 years ago

    You will need a differential pressure sensor. A module like this costs about $40.

    The sensor chip without the PCB costs about $10.

    image

    This sensor outputs a voltage so you will also need to connect it to a 16 bit A/D converter module that in turn connects to your RPi or arduino. The A/D module will only cost a few $.

    The parts are not too expensive, but you will then need to put them in a box and write some software.

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  • kas.lewis
    0 kas.lewis over 9 years ago

    The other option is to request a sample from now NXP directly, its one way to keep hobby costs low...

     

    Kas

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  • ajens23
    0 ajens23 over 9 years ago

    Hi Anthony,

     

    How's your math skills?

     

    I assume you're using a shop vac or similar as your vacuum (flow) source?

     

    I would recommend two barometer sensors and two temperature sensors.

     

     

    One set inside your test tube, one to reference ambient air pressure and temp.

     

    It is also recommended to have the inlet pipe about 10 diameters long or better with no bends, kinks or restrictions as a flow straightener, but it depends on the level of accuracy you need.

    Doing relative measurements wouldn't require huge accuracy.

     

     

    After that it's a simple process of sample measurement and calculations, as illustrated here http://hyperphysics.phy-astr.gsu.edu/hbase/ppois.html#poi

     

    A good fluid mechanics textbook will walk you through the equations.

     

     

    I assume you can handle the programing?

     

    I was looking at a similar setup for checking mass air flow sensors two years ago but owners sold company instead.(bet new owners had a lot of fun with it)

     

    Why stop there, you could put similar sensors on your race car and measure the flow in each cylinder runner under real-world  / real-time conditions.

     

    Bosh sensor in standard mode takes 7.5ms per sample, you could watch the intake port open at up to 16K RPM. (if I did the number right)

    (bet the signal will be noisy as ....)

     

    e-bay has these cheap about $3.50US with shipping.

     

    Al

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