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Documents Edge-lit 7-Segment Display Clock Using Raspberry Pi Pico -- Episode-653
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  • Author Author: tariq.ahmad
  • Date Created: 9 May 2024 3:31 PM Date Created
  • Last Updated Last Updated: 10 May 2024 3:21 PM
  • Views 2245 views
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Edge-lit 7-Segment Display Clock Using Raspberry Pi Pico -- Episode-653

In this episode of Element14 Presents, Katie introduces us to her latest project: creating an acrylic edge-lit clock. The inspiration stemmed from discussions in the community about edge-lit dioramas, sparking Katie's interest in utilizing a laser cutter for this endeavor. Beginning with a simple etched acrylic design, she outlines her vision for illuminating each number on the clock face. 

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To achieve this, Katie decides to incorporate a PCB with neopixels, providing flexibility for future modifications. Initially designed as a clock, the PCB layout allows for the potential integration of various shapes or even diorama elements, as suggested by the community. She considers different configurations for displaying numbers, ultimately opting for a seven-segment display approach for its versatility and symmetry. 

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With the PCB design finalized, Katie shares insights into her modular approach, breaking down the components and functionalities of the Raspberry Pi Pico-based real-time clock PCB. Emphasizing flexibility, she discusses power options, buzzer integration, and near-pixel outputs for illuminating the acrylic segments. The meticulous planning extends to the PCB layout, optimizing space for future expansions. 

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Moving on to the case design, Katie showcases a sleek, functional enclosure tailored for her project's needs. Despite encountering a setback with the size exceeding the printer bed limits, she devises a solution by splitting the case into two halves for printing. This resourceful approach highlights her adaptability in overcoming technical challenges. 

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Transitioning to the laser cutting phase, Katie demonstrates her proficiency in engraving and cutting acrylic segments for the clock display. She recounts the refurbishment process of her laser cutter, underscoring the project's hands-on nature and cost-effectiveness. Despite the complexity of aligning and cutting multiple sheets, she remains focused on achieving precise results. 

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After receiving the PCBs and assembling them using a DIY soldering method, Katie proceeds to integrate them into the 3D-printed enclosure. Despite the challenge of assembling a split-case design, she ensures stability and functionality. Upon completion, she unveils the fully assembled clock, showcasing its functionality and aesthetic appeal. 

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Reflecting on the project's journey, Katie is pretty happy with the result despite any issues and setbacks along the way. 

Downloads & Links:

  • Download Code and CAD Files!
  •  Building My Dream Digital Clock: DIY 7 Segment Display with a Cute Robot Twist! -- Episode 600  

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Bill of Material:

Product Name Manufacturer Quantity Buy Kit
MULTICOMP MC0025473D Printer Filament, 1.75mm Dia, Black, PLA, 1 kg Multicomp 1 Buy Now
RASPBERRY-PI SBC, Raspberry Pi Pico W, RP2040, ARM Cortex-M0+, 264kB RAM, 2MB Flash, Wifi, Micro-USB RASPBERRY-PI 1 Buy Now
USB4085-GF-A GCT (GLOBAL CONNECTOR TECHNOLOGY) USB Connector, Charging Connector, USB Type C, USB 2.0, Receptacle, 16 Ways, Through Hole Mount GCT (GLOBAL CONNECTOR TECHNOLOGY) 1 Buy Now
DS3231SN# ANALOG DEVICES RTC IC, Date Time Format (Date/Month/Year hh:mm:ss), I2C, 2.3 V to 5.5 V, WSOIC-16 ANALOG DEVICES 1 Buy Now
BC-2001 MULTICOMP PRO 1 Buy Now
PANASONIC Tactile Switch, SPST-NO, SMD, EVQPU, Side Actuated, Surface Mount, Rectangular Button, 160 gf PANASONIC 4 Buy Now
C&K COMPONENTS Tactile Switch, Microminiature, KMR 2 Series, Top Actuated, Surface Mount, Oval Button, 300 gf C&K COMPONENTS 2 Buy Now
MULTICOMP PRO Transducer, 1 V to 25 V, Single, 75 dB, Sounder, 1 mA, SMD MULTICOMP PRO 1 Buy Now
MULTICOMP PRO AC/DC Power Supply, Level VI, 1 Output, 15 W, 5 VDC, 3 A MULTICOMP PRO 1 Buy Now
CLIFF ELECTRONIC COMPONENTS DC Power Connector, Jack, 2 A, 2.5 mm, Surface Mount, Surface Mount CLIFF ELECTRONIC COMPONENTS 1 Buy Now
DMG2305UX-7 DIODES INC. Power MOSFET, P Channel, 20 V, 4.2 A, 0.04 ohm, SOT-23, Surface Mount DIODES INC. 1 Buy Now
 

Additional Parts:

3mm Acrylic sheet, to laser engrave with segments
CR2032 battery

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element14 presents  |  About Katie Dumont |  Project Videos

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  • beacon_dave
    beacon_dave over 1 year ago in reply to hifromkatie

    I mentioned it previously here   Slight smile

    It would be interesting to see how it behaves with different lighting arrangements.

    The corporate imaging guide suggests using self-adhesive opaque vinyl stencils on the rear which suggests minimal edge bleed. However it also mentions on doubling up the light source due to transmission losses which may actually work well for overly bright pixel LEDs.

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  • hifromkatie
    hifromkatie over 1 year ago in reply to DAB

    Yes, it was a perfect excuse! I'd just started this project, and was about to ask someone to do the laser work for me, but then found someone local selling a broken laser.
    So £300 but for a good chassis and working controller. Basically replaced everything else, but have a 60W 500x300 laser, need to look at all the parts costs, but I think it'll have come to about £700 all in, so much cheaper than a new machine Slight smile.

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  • hifromkatie
    hifromkatie over 1 year ago in reply to beacon_dave

    That secret sign perspex looks amazing, I hadn't come across that before. Thanks for sharing, I'm going to see if I can get hold of a sheet to have a play with.

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  • beacon_dave
    beacon_dave over 1 year ago in reply to hifromkatie

    Yes a lot of experimentation. Perspex do a range of acrylic optimised for LED use. They even have the one that appears black until back-lit  Perspex 'Secret Sign' which could have potential for the rear-most position.

    Another cuckoo clock diorama idea might be some form of a maker's workshop / FAB Lab.

    You could also perhaps mix 3D printed solids at the front of the diorama with the edge-lit acrylic panels behind. The acrylic perhaps forms a window of a house (Lego ?) or a TV/computer screen.

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  • DAB
    DAB over 1 year ago

    Great build Katie.

    I agree, any excuse to buy a laser cutter is enough to do the project.

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  • hifromkatie
    hifromkatie over 1 year ago in reply to beacon_dave

    I really need to experiment more with the styles and types of laser cutting, I bought a bundle of acrylic, but underestimated how many things there would be to try and test different settings, so I really need to order more. The blue robot is a cool idea, and the Garfield would be a cool, although that would probably look great much bigger. Maybe combine 2 slots  so I could use an A5 sheets layered. So with the cuckoo idea, Garfield could swing the chainsaw for the amount of hours.

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  • hifromkatie
    hifromkatie over 1 year ago in reply to beacon_dave

    Moon phase wounds good, I'll have to do a new PCB design with more slots! The tictactoe is a good idea, would be interesting to have it as an interactive game for kids to play with at an exhibition or similar.

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  • hifromkatie
    hifromkatie over 1 year ago in reply to beacon_dave

    Sorry, just realised this comment didn't post on Friday due to an issue with the picture. There isn't any noticeable light spill between the acrylic, the slots go all the way down to the pcb for each slot, like your suggestion.
    It's quite hard to capture it in a photo, as there's some reflection surface to surface, I need to play with colours and brightness to see what combination looks the best.image

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  • beacon_dave
    beacon_dave over 1 year ago

    Have you managed to do a test as to what styles of laser engraving on acrylic works best for each case with edge lighting ? 

    When doing a diorama then I suspect the best results will be obtained using a mix of line art, hatching and frosting methods. Also the order might come into play here with the line art at the front to keep it sharp and the the frosting toward the rear to soften it.  

    The element14 blue robot could make for an interesting study. Can you trap it in 3 dimensions of edge lit acrylic and provide a bit of neon sign like animation with side to side for the body and legs and front to back for the arms ?

    The original discussion was based around the cuckoo clock, so common themes there are the mountain chalet weather houses and wood chopping. The traditional people could be replaced by robots. The weather clock could incorporate some form of a thermometer display using both bar and colour to work around the limited 7 layer  resolution. The robot could be chopping a computer in a parody of the Garfield 'compute this' poster.

    Another idea might be to look for a photograph that has natural layering and use it to create the background layers with a subject in the foreground in line art.

    You could perhaps revisit Episode 610 and turn the space-themed embroidery into edge lit acrylic.

    Animating line art geometric patterns in 3D  could work well as you can rotate and scale moving front-to-back and change colour and speed. 

    Some 'executive toys' like Newton's cradle might work as well.  

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  • beacon_dave
    beacon_dave over 1 year ago

    Some animated neon sign effects might work quite well with this setup. Each layer is a different set of neon tubes that can be turned on and off and set to different colours.

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