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Blog [Pi IoT] Alarm Clock #15: Finished Enclosure
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  • Author Author: fvan
  • Date Created: 13 Aug 2016 10:06 PM Date Created
  • Views 1903 views
  • Likes 8 likes
  • Comments 12 comments
  • fvan_piiot
  • piiot
  • enclosure
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[Pi IoT] Alarm Clock #15: Finished Enclosure

fvan
fvan
13 Aug 2016

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In my previous post, I showed you the start of the enclosure: the front panel. I have since then been working on the rest of the enclosure, trying to figure out which style to go for, one piece at the time. I'm a software guy, not a product designer (or a wood worker for that matter), but I enjoy experimenting and giving projects a finished look image

 

So without further ado, I present to you the completed Pi IoT  Alarm Clock enclosure in animated GIF form:

 

image

 

Of course, a full demo of its features will be made, but for now, let's focus on the enclosure itself. I hope you like what I've done with it. There are some imperfections, but overall, I'm very happy with the way it turned out!

 

Sides

 

imageimageimage

 

Continuing to work with the same board the front panel was made of, I made two hollowed out side pieces. The first piece houses a speaker which sits comfortably inside the hollowed out space, with just enough tension to keep it in place. The other side remains hollow, providing access to the USB microphone of the Raspberry Pi. The more the hardware components are housed inside the walls of the enclosure, the more space is left in the center for wiring and easy access to the Raspberry Pi itself.

 

Back

imageimageimage

 

The back panel was made in the same style as the front one. A piece of acrylic is glued in the back of the piece, and a hole was made to insert a power connector. Inside, the power input is split to power the Raspberry Pi, audio amplifier and the displays.

 

Top

imageimageimage

 

There were some difficulties making the top. The first one is that the board was 18mm thick. Slapping almost 2cm on top (and later bottom) of the from would render the build way too bulky. Using a router, I was able to slim down the piece to a height of approximately 5mm.Needless to say that looked a lot better, but it did make the piece more fragile as well, as can be seen in the middle picture. After glueing it back together using wood glue and attaching the acrylic, the piece became more solid and it was as if it never broke in the first place. The top piece was then glued to the frame (front, sides, back) and a bit of wood filler was used to mask imperfections.

 

Bottom

imageimageimage

Finally, the bottom part was created (just today!). It is made such that the rest of the frame slides on top of it, with enough tension to keep everything in place. The Raspberry Pi 3 will be mounted on that piece, allowing easy access in case of maintenance. As a finishing touch, transparent rubber feet have been added to the bottom side, preventing the enclosure from slipping, while slightly elevating it.

 

Files

 

Well, not sure if these can be called files, but here are the links to the different parts created in Easel. If you are using Easel, you can clone my parts and modify them as you please:

  • Easel - PiIoT Alarm Clock - Front
  • Easel - PiIoT Alarm Clock - Back
  • Easel - PiIoT Alarm Clock - Side
  • Easel - PiIoT Alarm Clock - Bottom
  • Easel - PiIoT Alarm Clock - Top   

 

 

That's it! It's been a fun week of experimenting and figuring out how to be put everything together. Stay tuned for the next post, the end of the challenge is nearing rapidly!

 


image

 


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Top Comments

  • fvan
    fvan over 9 years ago +2
    Thanks mcb1 , clem57 and balearicdynamics Glad you like it! The further I got, the scarier it was to use the router to trim and round edges, etc ... out of fear of breaking it and having to start over…
  • mcb1
    mcb1 over 9 years ago +1
    Very professional looking. Well done. Mark
  • clem57
    clem57 over 9 years ago +1
    The wood finish is marvelous and I like the grains in the box. I would never believed it broke without the picture. Clem
  • fvan
    fvan over 9 years ago

    Enclosure with all effects in action, playing radio in my latest post!: [Pi IoT] Alarm Clock #17: I2S Audio

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  • fvan
    fvan over 9 years ago

    Added links to the source "files", should anyone be interested image

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  • fvan
    fvan over 9 years ago in reply to Robert Peter Oakes

    Thanks Robert Peter Oakes! The idea of the acrylic was to give it that slight blur and have it be more gentle on the eyes at night image

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  • Robert Peter Oakes
    Robert Peter Oakes over 9 years ago

    Very nice job. makes me want to get back out in the garage and do more with my CNC image

     

    I love the use of the acrylic to blur slightly the images to create a much nicer feel for the whole thing

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  • clem57
    clem57 over 9 years ago in reply to fvan

    Two thumbs up for fvan

    !Clemimage

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