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Start a Movement Challenge
Forum Thread Tapping System (Start a Movement Design Challenge))
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  • dougw
  • thread tapping system
  • start a movement
  • tmc5272 evaluation kit
Related

Thread Tapping System (Start a Movement Design Challenge))

dougw
dougw 6 months ago

Intro

This is a quick update in the Start a Movement Design Challenge to demonstrate the assembled thread tapping system with both stepper motors running.

The 6-32 tap that is in the chuck requires the lead screw to provide 1 inch of forward travel, for every 32 rotations of the tap bit.

Video - Assembled Thread Tapping System With Motors Running

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Discussion

The hardware for the thread tapping machine is now complete and working very well. The Analog Devices Trinamic stepper motor control system provides micro stepping control which allows the linear actuator to be precisely synchronized to the rotary actuator so that any tap can be accommodated. I am still at a loss as to how to get the system to use more than 30 mA, but the planetary gearbox provides so much torque multiplication, not much current is needed.

Links

  • Project Blog 1 - Unboxing
  • Project Blog 2 - Connector Tester Electronics and Firmware
  • Project Blog 3 - Linear Actuator
  • Project Blog 4 - Rotary Actuator
  • Project Blog 5 - Connector Tester Demo
  • Project Blog 6 - Thread Tapping System
  • Project Blog 7 - Project Summary and discussion
  • Start a Movement Design Challenge page
  • Analog Devices TMC5272 page
  • TMCL-IDE page
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      • DAB
        DAB 6 months ago

        Interesting approach.

        What types of materials do you think you can tap with it?

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      • dougw
        dougw 6 months ago in reply to DAB

        The taps can handle any material up to steel, but I only intend to tap plastic. For steel construction I would likely use screws and nuts or possibly sheet metal screws.

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      • DAB
        DAB 6 months ago in reply to dougw

        That should work.

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      • DAB
        DAB 6 months ago in reply to dougw

        That should work.

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