Clem's latest project takes a deep dive into laptop design, merging various components, such as a BLE keyboard, compute module, mouse, and a universal diagnostic screen into a custom-built laptop. However, the path to success wasn't without its challenges.
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Downloads | Bonus Video | Bill of Material | Discussion
The project required a unique power system. For that, Clem opted for multiple 2000mAh LiPo cells, instead of a single large one. To achieve the necessary voltages (3.3V@1A, 5V@2.5A, and 12V@0.5A), Clem faced the complexity of generating multiple voltages from a single-cell source. This involved designing a switching converter, a task he had never done before..
Troubles arose when attempting to parallelize the step-up converters. Clem's initial approach faced issues with voltage regulation and load-induced voltage drops. The struggle to balance multiple step-up converters led to unexpected challenges, impacting the overall system's stability. Despite successful testing of the charging circuit, integrating the system with an actual computer brought about further complications.
Clem wanted to use a Sudosom module; however, development wasn’t quite complete. This prompted a switch to a Raspberry Pi Compute Module 4. However, the step-up converters failed to deliver sufficient current, causing the voltage to drop and the computer to brown out. Even switching to a CM4 Lite did not resolve the problem.
In a last-ditch effort, Clem used resistors in an effort to control the voltage, but realized that the project demanded more expertise in power supply construction than he currently possessed. The undertaking highlighted the distinction between tinkering and engineering, emphasizing the need for precise measurements and in-depth knowledge in the latter.
Clem's rapid one-month endeavor revealed the importance of a well-planned and fresh design for such complex undertakings.
Downloads and Links:
Bonus Video:
Bill of Materials:
Product Name | Manufacturer | Quantity | Buy Kit |
---|---|---|---|
MICROCHIP Power Load Distribution Switch IC, Active Low, 1 Output, 5.5 V in, 700 mA, 0.14 ohm, SOIC-8 | MICROCHIP | 5 | Buy Now |
MOLEX HDMI Connector, 19 Contacts, Receptacle, PCB Mount, Surface Mount Right Angle | MOLEX | 2 | Buy Now |
MIKROELEKTRONIKA Rechargeable Battery, 3.7 V, Lithium Polymer, 2 Ah, JST | MIKROELEKTRONIKA | 3 | Buy Now |
BOURNS Power Inductor (SMD), 10 µH, 2.1 A, Shielded, 2.5 A, SRR0745A | BOURNS | 6 | Buy Now |
TOREX DC-DC Switching Synchronous Step-Up Regulator, 0.65-6V in, 5V out, 0.5A out, 3MHz, SOT-25, 5Pin | TOREX | 6 | Buy Now |
TEXAS INSTRUMENTS DC-DC Switching Boost Step Up Regulator, Adjustable, 2.7V-14Vin, 600 kHz, 2Aout, SOT-23-5 | TEXAS INSTRUMENTS | 2 | Buy Now |
MICROCHIP Battery Charger for 1 Cell of Li-Ion, Li-Pol battery, 6V input, 4.2V / 500mA charge, SOT-23-5 | MICROCHIP | 3 | Buy Now |
TOUCHSCREEN 10.1 | MULTICOMP PRO | 1 | Buy Now |
MOLEX FFC / FPC Board Connector | MOLEX | 6 | Buy Now |
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