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Embedded Forum Toyota’s Unintended Acceleration Fix: Would a Software Solution Make More Sense?
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  • embedded
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Related

Toyota’s Unintended Acceleration Fix: Would a Software Solution Make More Sense?

GardenState
GardenState over 15 years ago
Toyota USA company president Jim Lentz today announced a fix for the unintended acceleration problems plaguing Toyota cars including Camry, Prius and Lexus. The company will reinforce the pedal assembly, thereby eliminating what it termed “friction that sometimes causes the sudden acceleration to occur.” Toyota will fix more than two million vehicles with sticking gas pedals and nearly five-and-a-half million with "defective" floor mats.
 
For cost reasons, among other things, carmakers do not employ full drive-by-wire systems in the same way as, say, Boeing uses fly-by-wire to control virtually every aspect of its new 787 airliner. Still, as in all modern vehicles Toyota does use an electronic throttle system to control the speed of its cars. Given that, rather than focusing on a mechanical fix I was wondering why Toyota engineers didn’t go directly to a software solution, establishing a brake override so that depressing the brake pedal temporarily disables the throttle—whether the accelerator is jammed in the wrong position or not.
 
Thoughts?
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  • Former Member
    Former Member over 15 years ago

    I don't have knowledge of toyota's in particular, but don't certain combinations of brake and accellerator position already mean things to cruise control and automatic gearboxes?

     

    Another point to consider is that many of the garages capable of replacing the defective parts don't have the reprogramming equipment, making an already inconvenient recall even more inconvenient if the car also needs a software update at a dealer garage.

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  • derricknewark
    derricknewark over 15 years ago

    I understand that a break override system will be standard on all new Toyota products starting with the 2011 model year. It should cut the throttle if the gas pedals and brakes are applied simultaneous.

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  • rtrevino
    rtrevino over 15 years ago in reply to derricknewark
    The brake override sounds interesting - a little to late for some, but it will need to be communicated to the drivers so they are aware of the option.  As with ABS braking, it took awhile and even now after years of having it available some drivers still don't understand how to engage the ABS correctly.   My guess is that if the car was operating correctly in the first place, there wouldn't need to be an override.  Having an extra layer of safety is good, but it should not be another layer for the driver to have to consider.    
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  • Former Member
    Former Member over 15 years ago in reply to rtrevino
    I think you will find Mazda's already do this. Well, at least my RX8 does. When taking it on the tracks after first buying it I wanted to do left-foot braking, but whenever both gas and brake were pressed at the same time it instantly cut off. I turned off a few systems in the ECU to make it go away, but I believe this was possibly a safety feature.
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  • Former Member
    Former Member over 15 years ago in reply to Former Member

    After reading Lukes post this morning, I thought I'd try it out ...

    Yup.  2003 Fiat JTD engine management cuts the fuel about 0.5 to 1 second after the brake pedal is pressed, so there's a little bit of gentle slowing then a sudden deceleration as all power goes and then a little power returns as the speed drops to walking pace.

    Dynamic rev-limiting based on roadspeed and brake pedal position already standard on many non-Toyota cars, then?

    Anyone tried with an automatic?

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  • Ghamble
    Ghamble over 15 years ago

    I have been trying to find a clear description of what the issue is with the throtle. I heard something on the radio this morning about it being a magnet on sprung hinged joint the can stick, but have been abkle to find and good visuals of what part is at fault.

     

    I'm interested as I also heard that there is some discussion as to wether this is a software or hardware issue.

     

    Does anyone have a link to a picture or drawing of the offending part?

     

    P.S. I hear also that Toyota may have issues with the braking system on the new prius, has anyone heard anything about this?

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  • Former Member
    Former Member over 15 years ago in reply to Former Member

    This issue is much the same issue as cars with shoe and drum brakes have over time:

     

    Toyota has pinpointed the issue that could, on rare occasions, cause accelerator pedals in recalled vehicles to stick in a partially open position.  The issue involves a friction device in the pedal designed to provide the proper “feel” by adding resistance and making the pedal steady and stable.  The device includes a shoe that rubs against an adjoining surface during normal pedal operation.  Due to the materials used, wear and environmental conditions, these surfaces may, over time, begin to stick and release instead of operating smoothly. In some cases, friction could increase to a point that the pedal is slow to return to the idle position or, in rare cases, the pedal sticks, leaving the throttle partially open.
    Toyota’s solution for current owners is both effective and simple.  A precision-cut steel reinforcement bar will be installed into the assembly that will reduce the surface tension between the friction shoe and the adjoining surface.  With this reinforcement in place, the excess friction that can cause the pedal to stick is eliminated.  The company has confirmed the effectiveness of the newly reinforced pedals through rigorous testing on pedal assemblies that had previously shown a tendency to stick.
    Separately from the recall for sticking accelerator pedals, Toyota is in the process of recalling vehicles to address rare instances in which floor mats have trapped the accelerator pedal in certain Toyota and Lexus models (announced November 25, 2009), and is already notifying customers about how it will fix this issue.  In the case of vehicles covered by both recalls, it is Toyota’s intention to remedy both at the same time.

    The other issue with the prius was purely mechanical involving the pedal getting stuck under the mat:
    http://blogs.cars.com/.a/6a00d83451b3c669e2012875da03a8970c-800wi

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  • Ghamble
    Ghamble over 15 years ago in reply to Former Member

    Hi Luke,

     

    Was this comment refering to the braking issues in the prius or the throttle as pictured? I'm guessing throttle as if you managed to bury the brake pedal in the carpet, you be braking pretty hard.

     

    "The other issue with the prius was purely mechanical involving the pedal getting stuck under the mat:"

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  • derricknewark
    derricknewark over 15 years ago in reply to Ghamble

    Toyota Pedal Recall Picture

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  • Ghamble
    Ghamble over 15 years ago in reply to derricknewark

    Thanks Derrick.

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