Miller DX200 welder SEMIKRON SkiiP 33NEC125T2 Power IGBT Module

I do not take credit for someone else's work.

Here is the assumed topology of the OEM diagram:

I am doing in this order:

Separate Diode Power Bridge Rectifiers from IGBT components to reduce a heat spread.

OEM PART IMAGES:

Now side by side:

Here is someone else's work so I do NOT take credit for reverse engineering ( also this all just assumption based on this diagram )

Based on the diagram on the image following components is no longer available for sale:

Component released on : July 2007

And last but not leased another member of this forum made a PCB preview ( PCB not complete and needs redesign )

it seems the bottom right corner of the original has 4 IGBTs in parallel which are used for PFC, not really critical if higher amps IGBTs used.

Another thing is I will attempt to measure the threshold value of Vge for main IGBTs. Will publish when I'm done, so we can compare with FGL40N120 on schema above.

Also check this part:

Yes, it is working well. I have installed this IGBT and welder start working like a new))))

this IRF640 working well. This board is already fixed. and working. I will take a picture

Have you checked Diode on PM? 

Yes, it is ok

So when you will be ready?

Make sure in power line you put 300W light bulb to prevent damage.

What IGBT you replaced with the damaged Q4 IGBT on the PowerModule and I'm confused about Mosfet that you mentioned IRF640... where it was replaced?  Did you solder wires to damaged IGBT through side of the PM and placed new one outside somehow? Can we ask you for a picture on how it's done? 

Wondering what happened to C11 C18, are they shorted? or replaced due to high ESR?

Also, found that's your K25N120H3 should be a great fit instead of a burned IGBT except that they are in TO-247 case, and too large... unless you placed it as an external.

They are Infinion design full name - IKW25N120H3 w/ 1200v 25A(hot) to 50A(normal), handle up to 100A for short time. And they have an excellent Vce saturation, only 2.05V! So, lot less size radiator is needed for them. Two in parallel would perfectly replace what is needed on a new replacement board.

www.digikey.com/.../ikw25n120h3.html

The only problem is a large size of TO-247. If anybody comes across similar but n smaller packaging please share.  

no, i jst cut wires connected to damaged igbt inside module, please check the picture.

IRF640  - installed on the main board 

The welder is working without any problem, I can't load it so much but it is working

Just want to confirm with you:

You are no longer interested to work on the project?

Or you want to move forward?

Thanks.

Just want to confirm with you:

You are no longer interested to work on the project?

Or you want to move forward?

Thanks.

It is interesting lets move forward

Ok,

So we know 1 bank of IGT's has damage.... to be more correct  1 IGBT has problem  ( the one you cut out )

Lets isolate that entire bank of "damaged"  iGBT's  site, by placing isolation type between PM and PCB.

Also may I ask what type of IGBT's you have on hand? Could you please take a pic and post it here?

It is 1am now, lets do this tomorrow

No rush,

Whenever you get free time.

hello @serg200010  can you please send us a few shots and update on latest changes 

I just ordered cd4093 in DIP case waiting for them,  I'll let forum know when i fix the board

123

Texas doesn't work unfortunately.

In Miller Dynasty 200 DX PC10 (boost board) I replace all originals (3 qty.) with CD4093BE, works perfectly.

Amazing and congrats!