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Experimenting with Magnetic Components
Blog Smart Coin Sorter by Inductive Sensing. Introduction
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  • Author Author: javagoza
  • Date Created: 2 Oct 2021 11:16 PM Date Created
  • Views 1767 views
  • Likes 1 like
  • Comments 0 comments
  • experimenting_with_magnetic_components
  • magnetic_components
  • experimenting with magnetic components
  • bourns
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Smart Coin Sorter by Inductive Sensing. Introduction

javagoza
javagoza
2 Oct 2021

About myself

 

I am a Spanish self-taught programmer. I studied Industrial Electrical Engineering specialized in Robotics, Electronics and Automatic Control in the 80's, but I have never worked as an electrical engineer and developed my career focused on computer programming. I currently work as a software developer for payment solutions in the payment card industry, specialized in PCI and EMV compliance.

This competition is a great challenge for me. It has been almost 40 years since I studied electromagnetics and electronics and my knowledge of the subject is scarce. I have a lot to learn and really want to document everything I learn.

 

 

Me and magnetics components

 

I hardly know anything about magnetic components. For me they are something magical. When I was 12 I built a small FM transmitter, it was my first PCB and my first coil. At the time I did not understand how it works very well, but the transmitter worked and it was really fun to build it. Then my parents gave me an electronics learning kit for kids that I still have where there was a transformer and a variable inductor. I hope to recover those feelings with this challenge.

 

imageimage

 

What do I want to experiment with?

 

My initial idea is to find a solution to discriminate coins with a microcontroller using a neural network fed by the changes in induction produced when bringing the coins close to a coil that will be producing an alternating magnetic field. I hope to find a method that allows working with components without very strict requirements.

 

image

 

 

The theory for the experiment. Inductive detection

 

When an alternating current flows through a coil, it generates an alternating magnetic field. If a conductive material, such as a coin, gets close to the coil, this magnetic field will induce circulating currents (eddy currents) on the surface of the coin. These eddy currents are a function of the distance, size and composition of the coin. These eddy currents generate their own magnetic field, which opposes the original field generated by the coil.

We can compare this mechanism with that of a transformer, where the coil is the primary core and the eddy current is the secondary core. The inductive coupling between both cores depends on the distance and the shape of the coin. Therefore, the resistance and inductance of the secondary core (eddy current) is shown as a distance dependent resistance and an inductive component on the primary side (coil).

 

 

Planning of the experiments

 

There are several experiments that I want to do.

 

  • Experiment with impedance change by bringing different euro coins close to a coil that generates an alternating magnetic field. Changes produced by coin material, distance and angular position.
  • How to generate the alternating magnetic field with a coil. Experiment with LC oscillators. Test Colpitt Oscillators.
  • Inductive sensing:
    • Inductive sensing with an external 3-axis magnetometer.
    • Inductive sensing with Analog to Digital Converters, sensing changes in resistance and inductance.
    • Inductive sensing with another receiver coil.
  • Train a machine learning model to sort euro coins.
  • Putting all together. The smart coin sorter.

 

 

The kit

 

This is the kit that I have received. Component 8 is missing, inductor, 100 uH. No problem, there is a lot to learn from the other 14 components.

The first thing that surprised me is the annotations on the different components, I am not able to determine at a glance what each component is. One more task on the list of things to learn.

 

imageimage

 

 

{gallery} Bourns Magnetic Components Kit

image

Bourns Line Filter, 51uH Top

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Bourns Line Filter, 51uH Bottom

image

Bourns RF Choke, Radial Lead, 3.3uH

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Bourns RF Choke, Radial Lead, 3.3uH

image

Bourns RF Choke 47uH

image

Bourns HIgh Current Choke 47uH

image

Bourns HIgh Current Choke 47uH

image

Bourns 400 Volt Radial Inductor

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Bourns 400 Volt Radial Inductor

image

Bourns Inductor, Radial Leaded, 1mH

image

Bourns Inductor, Radial Leaded, 1mH

image

Bourns RF Choke, 1.8 mH

image

Bourns Common Mode Choke, 12.5 uH

image

Bourns Common Mode Choke, 12.5 uH

image

Bourns Common Mode Choke, 9uH

image

Bourns Common Mode Choke, 9uH

image

Bourns Common Mode Choke, 7.5uH

image

Bourns Common Mode Choke, 7.5uH

image

Bourns Common Mode Inductor, 470uH

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Bourns Common Mode Inductor, 470uH

image

Bourns Pulse Transformer, 300uH

image

Bourns Pulse Transformer, 250uH

image

Bourns Pulse Transformer, 300uH

image

Bourns Pulse Transformer, 300uH

image

Bourns Choke, 100mH

image

 

 

My lab equipment

 

I do not have an electronics laboratory at home but I have some equipment with which I pretend to be able to obtain the necessary data for the experiments:

 

USB Oscilloscope Digilent Analog Discovery 2USB Oscilloscope Digilent Analog Discovery 2

The Analog Discovery 2 equipped with 13 test and measurement instruments in one device. It provides Oscilloscope, Waveform Generator, Logic Analyzer, Protocol Analyzer, Spectrum Analyzer, Power Supplies, and more.

 

image

 

 

Digital Multimeter: Multicomp Pro MP 730026 Digital MultimeterMulticomp Pro MP 730026 Digital Multimeter

The Multicomp Pro MP7300263 5/6 bit resolution handheld digital multimeter featuring a data logger, thermometer and non-contact voltage detector.

image

 

 

DC Power Supply: Hanmatek HM305P

Output Voltage: 0-30V four digit display, Output Current: 0-5A four digit display

 

image

 

 

The microcontroller

 

I will use an Arduino nano 33 BLEArduino nano 33 BLE

 

The Arduino Nano BLE has:

  • a 9 axis Inertial Measurement Unit (IMU), an LSM9DS1 iNEMO inertial module: 3D accelerometer, 3D gyroscope, 3D magnetometer
  • and analog inputs 8 (ADC 12 bit 200 ksamples)

 

Thanks

 

Thanks to Bourns for sponsoring this challenge and to element14 for giving me this opportunity and organizing this event.

 

 

Smart Coin Sorter by Inductive Sensing Blogs
Smart Coin Sorter by Inductive Sensing. Introduction
Smart Coin Sorter by Inductive Sensing. #01 How Coins Change Coil Impedance.
Smart Coin Sorter by Inductive Sensing. #02 Experimenting with BJT C-B Colpitts Oscillators
Smart Coin Sorter by Inductive Sensing. #03 Experimenting with Op Amp Colpitts Oscillators
Smart Coin Sorter by Inductive Sensing. #04 Inductive Sensor Device
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