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Legacy Personal Blogs Hercules LaunchPad and GaN FETs - Part 2: Make a BoosterPack
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  • Author Author: Jan Cumps
  • Date Created: 12 Sep 2016 11:55 AM Date Created
  • Views 3396 views
  • Likes 11 likes
  • Comments 19 comments
  • gallium_nitride
  • smart_instrument
  • boosterpack
  • lmg5200
  • texas_instruments
  • labview
  • gan
  • hercules
  • launchpad
  • test_automation
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Hercules LaunchPad and GaN FETs - Part 2: Make a BoosterPack

Jan Cumps
Jan Cumps
12 Sep 2016

I'm designing a BoosterPack to evaluate GaN devices with the help of a microcontroller.

 

             image

 

The kit will have a GaN half-bridge that can control an output of 20V and 10A.

Currently the prototype can control switching frequency and duty cycle.

I'm also planning a stretch goal to integrate the design with LabView. You can then use this as a part of a test setup.

 

 

 

The Design Exists

 

I have a working prototype. I modded an existing LMG5200 evaluation kit a while ago.

I removed the discrete PWM generator and replaced it with microcontroller managed signals.

image

 

This proof of concept works, both electronics and firmware. I can make a more sturdy version now.

The switching layout is fully based on the design guidelines and the evaluation kit's PCB.

Because of the high switching frequencies and high currents, that part of the design is critical.

I'm trying to place all components similar to the application notes. This will be my first 4-layer PCB design.

 

Status

 

I have the schematic ready.

I had to create a few components and footprints (both for LMG5200 and rotary encoder, footprint only for the inductor).

image

For the PCB, I have a provisional layout. I haven't routed a single trace yet.

But I have uploaded that intermediate status to OSHPark to get an idea of how this device will look like.

Before doing that routing, I first have to verify if I can source all the components that I'm planning to use.

In particular the SMD 360° rotary encoder may be a tricky purchase.

 

image

 

image

 

To be continued...

 

Related Blogs
Hercules LaunchPad and GaN FETs - Part 1: Control Big Power with a Flimsy Mouse Scroll Wheel
Hercules LaunchPad and GaN FETs - Part 2: Make a BoosterPack
Hercules LaunchPad and GaN FETs - Part 3a: BoosterPack Layout - Reference Design
Hercules LaunchPad and GaN FETs - Part 3b: BoosterPack Layout - my version
Hercules LaunchPad and GaN FETs - Side Note A: BoosterPack Layout - Custom KiCad Parts
Hercules LaunchPad and GaN FETs - Side Note B: Look at the PCB
Rotary Encoders - Part 1: Electronics
Checking Out GaN Half-Bridge Power Stage: Texas Instruments LMG5200 - Part 1: Preview
Rotary Encoders - Part 4: Capturing Input on a Texas Instruments Hercules LaunchPad with eQEP
Vintage Turntable repair: Can I fix a Perpetuum Ebner from 1958 - part 4 - Hercules LaunchPad Enhanced PWM try-out
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Top Comments

  • jc2048
    jc2048 over 8 years ago in reply to Jan Cumps +2
    Right. I've read the datasheet. Should have done that first. How many times in my life have I said "Don't guess - read the datasheet"? Firstly, I'm not an expert. I don't have direct experience of switching…
  • DAB
    DAB over 8 years ago +1
    Nice update. I like the idea of using a SBC to provide your PWM signals. That approach should give you solid control over the waveforms so that you can explore the reactions of the devices to various stimuli…
  • jc2048
    jc2048 over 8 years ago +1
    A PCB! And it's a Boosterpack (whatever that is)! I don't know what you intend for the tracking (please don't say it's going to be a job for an autorouter, entertaining though that might be), but wouldn…
  • Jan Cumps
    Jan Cumps over 8 years ago in reply to Jan Cumps

    Details about the custom PCB footprints and schematic symbols:

     

    Hercules LaunchPad and GaN FETs - Side Note A: BoosterPack Layout - Custom KiCad Parts

     

    image

     

    image

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  • Jan Cumps
    Jan Cumps over 8 years ago in reply to shabaz

    Thanks. Loads of work, these all-floodfill PCBs.

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  • shabaz
    shabaz over 8 years ago in reply to Jan Cumps

    Hi Jan,

     

    This is looking very nice!!

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  • Jan Cumps
    Jan Cumps over 8 years ago in reply to jc2048

    I finally have the post with the PCB design up, I'm still struggling with e14 image uploads - the schematic couldn' be updated to the post.

    But at least I have the 4 layers, with annotations to what flood fill holds what signal.

     

    Hercules LaunchPad and GaN FETs - Part 3b: BoosterPack Layout - my version

    image

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  • Jan Cumps
    Jan Cumps over 8 years ago in reply to jc2048

    I've posted a blog about the PCB layout. The idea was to include my own layout to that blog, but I can't upload images since this afternoon.

    It does contain the 4 layers of the TI evaluation kit - captures of their published Gerber files.

    Hercules LaunchPad and GaN FETs - Part 3a: BoosterPack Layout - Reference Design

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