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Welcome to the Panasonic Industry page on element14. Here you can find things such as our latest news, training videos, and product details. Additionally, you can engage with us in our forums.

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Equipping, enabling, inspiring: About Panasonic Industry Europe A common purpose: as part of Panasonic Corporation’s global business, people at Panasonic Industry strive for continuous innovation and share the company’s mission and vision - shaping the future for the better. To take engineering to the next level, Panasonic Industry researches, produces and supplies technologies for a vast range of industries.
Latest News
  • LiDAR Technology in Autonomous Driving: A Practical Guide to Key Components

    LiDAR Technology in Autonomous Driving: A Practical Guide to Key Components

    riyo@panasonic
    riyo@panasonic

    1. What Is LiDAR?

    LiDAR (Light Detection and Ranging) is a sensing technology that measures the distance to objects by emitting laser pulses and capturing the reflected light. The combination of emission direction and time‑of‑flight enables the generation of a high‑resolution 3D point cloud, which is widely used in ADAS and autonomous driving systems. As vehicle automation advances, the adoption of LiDAR is expected to grow steadily. 

    Optical element Optical axis varying method Type Scanning
    LD, PD Mechanical method Rotation by a motor A number of LDs and PDs are rotated by a motor to scan the whole area.
    Polygon mirror Respective optical axes of a single LD and a single PD are varied by a polygon mirror in scanning.
    Non-mechanical method (solid-state) MEMS mirror Respective optical axes of a single LD and a single PD are varied by a MEMS mirror in scanning.
    Phased array Respective optical axes of a single LD and a single PD are varied by a waveguide in scanning.
    Flash Light from a light source, such as an LED, is emitted over a wide area, and reflected light is collectively scanned by an array of PDs.

    2. How LiDAR Measures Distance and Recognizes Objects

    Distance Measurement

    • A laser diode emits a pulse toward an object.
    • A photodiode receives the reflected light.
    • The distance is determined from the time between emission and reception.

    Object Recognition

    By repeatedly scanning in multiple directions, LiDAR creates a point cloud.
    This data is used to:

    • Identify obstacles
    • Build dynamic 3D maps
    • Estimate and correct the vehicle’s position in real time 

    3. Market Trends and Technical Requirements

    As autonomous driving levels increase, LiDAR systems must meet three key requirements:

    Requirement Reason
    Higher power Higher‑resolution sensing increases CPU load and power demands.
    Faster communication High‑frequency and high‑speed data transfer is essential to process large point clouds.
    Smaller size & lighter weight Vehicles incorporate more sensors, requiring miniaturized components.

    4. LiDAR System Overview

    A LiDAR unit typically consists of:

    • Laser Diode (LD): Emits high‑speed laser pulses
    • Photodiode (PD): Converts received light into electrical signals
    • Amplifier for the PD output
    • FPGA: Handles high‑speed data processing
    • MCU: Controls system operation
    • Transceiver: CAN/Ethernet communication
    • DDR & Flash Memory
    • DC/DC Converters: Provide necessary voltage rails

    Overall configuration of the LiDAR system

    5. Key Circuits and Recommended Components 


    5‑1. DC/DC Converter Circuit

    High‑performance LiDAR requires stable, low‑noise power.

    Recommended Components

    Function Component Key Features
    Noise filtering & smoothing Conductive polymer hybrid aluminum electrolytic capacitor Low ESR, high ripple tolerance, excellent high‑frequency behavior
    Voltage conversion Automotive power inductor High current capability, low loss, low ACR
    Voltage measurement High‑precision chip resistor Low resistance tolerance, low TCR for accurate control

    Components used in the DC/DC converter


    5‑2. Transceiver Interface (CAN / Ethernet)

    Because communication lines are exposed to ESD, protection devices are critical.

    Recommended Components

    • Chip varistor
    • ESD suppressor (ultra‑low capacitance)

    Key points:

    • Chip varistors cover a wide capacitance range (8–250 pF) for low → high‑speed communication
    • ESD suppressors (0.1 pF) are optimal for high‑speed interfaces

    Components used in the transceiver IF


    5‑3. Photodiode Light‑Receiving Circuit

    Reflected laser light is weak and must be amplified with high precision.

    Recommended Components

    • High‑precision chip resistor → Sets amplifier gain
    • NTC thermistor → Temperature compensation

    Why they matter:

    • Low‑TCR thin‑film resistors ensure stable gain
    • High‑reliability thermistors maintain accurate sensing across temperatures

    Components used in the photodiode light-receiving circuit


    5‑4. Laser Diode Irradiation Circuit

    A GaN FET is typically used to deliver high‑speed, high‑power pulses.

    Recommended Components

    • Small, high‑power chip resistor (gate resistor)

    Key advantage:

    • Original resistance pattern and electrode design support high‑power switching while enabling device miniaturization

    Components used in the laser diode irradiation circuit


    6. Conclusion

    As autonomous vehicles adopt more LiDAR units, the demand for electronic components offering:

    • Low loss
    • High current capability
    • High‑frequency performance
    • Compact size & high reliability

    will continue to grow. Panasonic Industry offers a broad portfolio—including hybrid capacitors, automotive inductors, high‑precision resistors, varistors, ESD suppressors, and thermistors—that aligns well with these requirements. 

    Component Feature Large current Low loss High frequency Small size High precision
    Conductive polymer hybrid aluminum electrolytic capacitor Low ESR
    High reliability
    Heavy check mark Heavy check mark Heavy check mark Heavy check mark
    Automotive power inductor Large current, low loss
    High reliability
    Heavy check mark Heavy check mark Heavy check mark Heavy check mark
    Chip resistor (high-precision chip resistor)

    Chip resistor (small and high-power chip resistor)
    High precision, high resistance to heat Heavy check mark Heavy check mark
    Chip varistor Small and light Heavy check mark
    ESD suppressor Low capacitance
    Ultrafast data I/F
    Heavy check mark Heavy check mark
    NTC thermistor (chip type) Small, high resistance to heat Heavy check mark Heavy check mark
    • 3 Feb 2026
  • Why Terminal‑Temperature‑Based Ratings Matter in Modern Electronics Design

    Why Terminal‑Temperature‑Based Ratings Matter in Modern Electronics Design

    riyo@panasonic
    riyo@panasonic

    A Practical Guide to Panasonic Industry Chip Resistors

    As electronic devices continue to shrink while delivering ever-greater performance, thermal design has become one of the most critical—and often underestimated—challenges in circuit development. Highly integrated ICs and densely packed surface‑mount components generate more heat than ever before, placing new demands on designers tasked with ensuring long‑term reliability.
    To address these challenges, Panasonic Industry promotes a design approach that is rapidly becoming essential in advanced PCB development: terminal‑temperature‑based power rating. This technique provides far more accurate guidance than traditional ambient‑temperature‑based ratings—especially for today’s compact SMD resistors.
    In this article, we explain why terminal temperature matters, how to measure it correctly, how international standards (including JEITA) are evolving, and how Panasonic’s chip resistors can help ensure reliable, thermally sound circuit performance.

    1. From Leaded Components to SMD: Why Thermal Behavior Has Changed

    Historically, through‑hole (leaded) resistors dissipated most of their heat—up to 90%—directly into the surrounding air. Their rated power was therefore determined with ambient temperature as the reference point.
    Today’s electronics, however, rely heavily on surface‑mount resistors, which behave very differently:

    Leaded Resistors

    • Large surface area → excellent heat dissipation through convection and radiation
    • Minimal heat transfer to the PCB
    • Ambient temperature is the dominant variable

    Image of heat release by different types of components

    Heat effect image of resistor with leads

    • With thin and long lead terminals, the component conducts (releases) a small amount of heat to the mounting board.
    • The large surface area of the component allows for great convection, radiation, and dissipation of heat.

    Surface‑Mount Chip Resistors

    • Very small surface area → limited convection and radiation
    • Large solder‑pad contact area → significant heat conduction into the PCB
    • Strongly affected by neighboring components’ heat
    Because SMD resistors experience heat not only from their own power dissipation but also from the board, relying solely on ambient temperature can lead to significant errors in power‑rating calculations.
    Surface-mounted component
    Heat effect image of surface-mounted component
    • Having connection terminals with a large contact area, the component conducts (releases) a large amount of heat to the mounting board.
    • The small surface area of the component lessens the ability of convection, radiation, and dissipation of heat.

    2. Why Terminal‑Temperature‑Based Specification Is Becoming Essential

    To solve this mismatch, manufacturers—including Panasonic Industry—have adopted a more precise method: measuring power rating based on terminal temperature rather than ambient air temperature.
    This approach allows engineers to:
    • Quantify the exact thermal load applied to a resistor during operation
    • Reduce design uncertainty caused by complex heat flow within a dense PCB
    • Improve prediction accuracy for component lifetime and failure risk
    The trend has grown strong enough that industry organizations such as JEITA have begun issuing study reports and guidance documents, including RCR‑2114: Study for the derating curve of fixed surface‑mount resistors, which Panasonic follows when defining its product specifications.
    Conceptual diagram

    3. Measuring Terminal Temperature: Methods and Key Considerations

    Terminal temperature can be measured using two common tools:
    Method Advantages Limitations
    Thermocouple High accuracy, direct measurement Requires physical contact; heat conduction through wires may distort readings
    Infrared thermography Contactless, easy to use, wide temperature range Cannot measure through glass; requires high surface emissivity (may need black coating)
    Because many practical evaluations occur at the prototype stage and involve very small components, thermocouples are the most commonly used tool.

    3.1 Choosing the Right Thermocouple

    Thermocouples vary in heat conductivity and measurement characteristics:
    • K‑type
      Ideal for chip resistors due to low heat conductivity and minimal thermal interference.
    • T‑type
      Highly accurate but conducts heat more easily, which can artificially lower the reading on small components.
    For reliable results, selecting a thermocouple with thin wires and low thermal mass is essential.

    3.2 How to Prepare and Attach a Thermocouple Correctly

    To ensure accurate readings:
    1. Properly weld the wire tips
      • Twisting or soldering the wires together is not enough
      • Use spot‑welding to form a small, stable junction
    2. Avoid oversized or crossed wire tips
      • An oversized joint or a stray wire can act as a heat sink
      • This causes temperature readings to fluctuate or drop artificially
    3. Attach precisely to the center of the solder fillet
      • Placing the junction near the edge or outside of the fillet compromises accuracy
      • The thermocouple must be exactly at the intended thermal reference point
    Panasonic’s evaluation examples emphasize correct positioning, as shown in their measurement diagrams.

    3.3 Sources of Measurement Error

    Even when the thermocouple is attached correctly, two main factors may introduce errors:
    1. Lot‑to‑lot inconsistency in the thermocouple’s electromotive characteristics
    2. Voltage measurement error in the data logger (channel‑to‑channel variation)
    Engineers should always account for these factors when interpreting measurement results.
    Use of the thermocouple

    4. Selecting Components Based on Terminal‑Temperature Rating

    Panasonic Industry provides both ambient‑temperature‑based and terminal‑temperature‑based ratings in many resistor datasheets. A sample from the ERJPA3 (0603) series illustrates how both specifications coexist:

    Ambient‑Temperature‑Based Derating Example

    • 105 °C → 100% rated power
    • 135 °C → 40% rated power

    Terminal‑Temperature‑Based Derating Example

    • 130 °C → 100% rated power
    • 135 °C → 80% rated power
    In cases where both ratings are listed and the design environment is complex (high density, high heat flow), Panasonic recommends prioritizing the terminal‑temperature‑based rating for greater design accuracy.
    ERJPA3 series catalog (which shows product specifications as of April 2023)
    ambient-temperature-based specification derating curve
    terminal-temperature-based specification derating curve

    5. Why This Matters for Today’s Designers

    As electronics continue to evolve toward higher power density and smaller footprints, thermal reliability becomes a determining factor in product lifespan and performance. Terminal temperature offers a more reliable metric than ambient conditions, especially for SMD resistors mounted on densely populated PCBs.
    Key takeaways:
    • SMD resistors experience significantly more board‑influenced heating than leaded components
    • Terminal‑temperature‑based rating produces more accurate real‑world load calculations
    • Using the correct thermocouple and attachment technique is critical to obtaining reliable data
    • Panasonic Industry provides clear, JEITA‑aligned specifications to support accurate thermal design

    Explore Panasonic Chip Resistors on Farnell

    Panasonic Industry offers a broad lineup of high‑reliability chip resistors engineered for stable performance under demanding thermal conditions. 
    Point right Browse Panasonic chip resistors on Element14
    • ERJ‑P Series – High‑power, high‑reliability thick‑film resistors
    • ERJ‑H Series – High‑precision, low‑TC components for tight‑tolerance design
    By integrating terminal‑temperature‑based evaluation into your workflow, you’ll achieve more robust circuit designs—and selecting Panasonic’s thermally optimized resistors will help ensure your products perform reliably in even the most demanding applications.
    • 26 Jan 2026
  • Advancing Electrolytic Capacitor Technology: Achieving Ultra-Low ESR for High Reliability Applications

    Advancing Electrolytic Capacitor Technology: Achieving Ultra-Low ESR for High Reliability Applications

    riyo@panasonic
    riyo@panasonic

    1. Introduction

    Electrolytic capacitors remain a trusted choice for engineers due to their high ripple current capability, reliability, and cost-effectiveness.
    However, as power electronics evolve—especially in automotive and industrial sectors—the demand for low ESR (Equivalent Series Resistance) has become critical for efficiency and stability.

    The equivalent circuit of a capacitor is made up of four apperently simple elements

    2. What is ESR and Why Does It Matter?

    ESR represents the resistive component within a capacitor’s equivalent circuit. It influences:

    • Power efficiency: High ESR increases losses and heat generation.
    • Ripple voltage: Low ESR ensures cleaner, stable power for microprocessors.
    • System reliability: Lower ESR extends capacitor life and improves control loop stability.

    3. Advantages of Low ESR Capacitors

    • Reduced ripple voltage for stable power delivery.
    • Enhanced energy efficiency and compliance with global standards (ENERGY STAR, EU Code of Conduct).
    • Longer operational life due to minimized internal heating.

    4. Panasonic’s Low ESR Solutions

    Panasonic offers one of the industry’s most comprehensive portfolios of low ESR electrolytic capacitors, available in THT (Through-Hole) and SMD (Surface-Mount) configurations.

    4.1 THT Series Highlights

    • FR Series: Ultra-low impedance (as low as 12 mΩ at 100 kHz, 20°C), 10,000-hour life at 105°C.
    • TP Series: High-temperature endurance up to 135°C for 2,000 hours.
    • EE Series: Exceptional ripple current capability, ideal for high-voltage applications.

    Electrolytic Capacitors THT Series Overview

    4.2 SMD Series Highlights

    • FK Series: Broad offering for miniaturized designs, low ESR ideal for high-efficiency systems.
    • FT Series/ FP Series: ESR values down to 60 mΩ in compact packages.
    • TCU Series: Automotive-grade, AEC-Q200 qualified, vibration-proof options available.
    Figure 3 Electrolytic Capacitors SMD Series Overview

    5. Automotive and Industrial Applications

    • Automotive ECUs: High ripple current handling for DC/DC converters.
    • Industrial Power Supplies: Stable filtering under harsh conditions.
    • Driverless Car Systems: High-temperature and vibration-proof designs for safety-critical electronics.

    6. Why Choose Panasonic?

    • Extensive product range for diverse applications.
    • Proven reliability under real-world conditions.
    • Compliance with AEC-Q200 and global efficiency standards.

    Explore Panasonic’s full range of low ESR electrolytic capacitors on Element14
    .PANASONIC Capacitors | Farnell® UK
    • 16 Dec 2025
  • Radar in ADAS and Autonomous Driving Systems: Why It Matters and How Panasonic Powers It

    Radar in ADAS and Autonomous Driving Systems: Why It Matters and How Panasonic Powers It

    riyo@panasonic
    riyo@panasonic

    Radar: The Backbone of Advanced Driver Assistance

    Radar technology is a critical sensing solution for Advanced Driver Assistance Systems (ADAS) and Autonomous Driving (AD). By using millimeter-wave radio signals, radar detects objects and obstacles around a vehicle—even in challenging conditions like rain or fog. This capability makes radar indispensable for safe and reliable driving.

    How Radar Works

    Radar measures distance by emitting radio waves and analyzing the time it takes for the reflected signal to return. Common automotive radar frequencies include 24 GHz, 77 GHz, and 79 GHz, with 79 GHz expected to dominate due to its superior resolution.
    Unlike cameras or LiDAR, radar performs well in poor visibility. Cameras excel at color and shape recognition but struggle in bad weather, while LiDAR offers high-resolution 3D imaging but loses accuracy in rain or snow. Radar complements these sensors, creating a robust multi-sensor system for enhanced safety.

    Market Trends: Why Radar Demand Is Rising

    With the rise of autonomous vehicles and mandatory safety features like automatic braking, radar adoption is accelerating. Higher frequencies improve detection accuracy but also increase data processing loads, creating new challenges for electronic components.
    Future radar systems demand:
    • High Power: To handle increased processing loads.
    • Heat Resistance: Preventing performance degradation in compact designs.
    • Compact Size & Lightweight: Essential for modern automotive architectures.

    Inside a Radar System: Key Components

    A radar unit consists of:
    • High-Frequency RF Circuit: Handles millimeter-wave transmission and reception.
    • Antennas: For signal transmission and reception.
    • MCU (Microcontroller): Controls radar operations.
    • Transceiver: Interfaces with external systems via CAN or Ethernet.
    • DC/DC Converter: Regulates voltage for each component.

    Overall configuration of the radar system


    Panasonic Solutions for Radar Systems

    Panasonic offers cutting-edge components designed for automotive radar applications:

    DC/DC Converter Components

    • Conductive Polymer Hybrid Aluminum Electrolytic Capacitors
      • High capacitance, low ESR, excellent ripple suppression.
      • Ideal for noise filtering and voltage smoothing.
        Explore Capacitors →
    • Automotive Power Inductors
      • Low loss, high current capability, optimized for high-frequency switching.
        Explore Inductors →
    • High-Precision Chip Resistors
      • Thin-film design for accurate voltage measurement and control.
        Explore Resistors →

    Components used in the DC/DC converter

    Transceiver Interface Protection

    • Chip Varistors & ESD Suppressors
      • Protect against electrostatic discharge and noise without compromising signal integrity.
        • Explore Varistors →

    Components used in the transceiver IF


    Why Choose Panasonic for Radar Applications?

    Panasonic components deliver:
    • High Current Handling
    • Low Loss Performance
    • Compact Size
    • High Precision
    • Reliability in Harsh Conditions
    As radar technology evolves, Panasonic continues to provide solutions that meet the demands of next-generation ADAS and autonomous driving systems.

    Panasonic Components for Radar Systems

    Panasonic offers a wide range of components optimized for radar applications:
    Component Features Large Current Low Loss Compact

    Small Size

    High Precision
    Hybrid Aluminum Electrolytic Capacitors Low ESR, High Reliability Heavy check mark Heavy check mark Heavy check mark Heavy check mark
    Automotive Power Inductors High Current, Low Loss Heavy check mark Heavy check mark Heavy check mark Heavy check mark
    High-Precision & High-Power Chip Resistors High Accuracy, Heat Resistance Heavy check mark Heavy check mark
    Chip Varistors Compact, Lightweight Heavy check mark


    Ready to Design Your Radar System?

    Discover Panasonic’s full lineup of automotive components for radar applications on Panasonic Industry.
    Empower your ADAS design with components engineered for performance and safety.
    • 1 Dec 2025
  • What is an On-Board Charger (OBC) in Electric Vehicles?

    What is an On-Board Charger (OBC) in Electric Vehicles?

    riyo@panasonic
    riyo@panasonic

    — Panasonic’s High-Efficiency AC/DC Conversion System for Faster EV Charging —

    As electric vehicles (EVs) and plug-in hybrid electric vehicles (PHEVs) become increasingly common, the demand for faster and more efficient battery charging grows. At the heart of this process is the On-Board Charger (OBC) — a critical system that converts AC power from charging stations into DC power suitable for vehicle batteries.
    In this article, we’ll explore the role of OBCs, their system architecture, and the Panasonic components that enable high-performance, compact, and reliable charging solutions.

    Electric plug What Does an On-Board Charger (OBC) Do?

    An OBC is a power conversion system installed in EVs and PHEVs. It transforms AC power from residential or public charging stations into DC power required by the vehicle’s battery. Most OBCs operate in the 3.6kW to 22kW range, depending on regional standards and vehicle specifications.

    Zap Types of EV Charging

    ・Normal charging
    In normal charging, the battery is charged to full. The battery of an EV is charged with AC voltage from a private residents' charging equipment or a public charging station. Generally, charging the battery fully takes about eight hours. In the case of normal charging, the OBC incorporated in the vehicle converts AC voltage into DC voltage applicable to the vehicle battery.

    ・Quick charging
    Quick charging is charging to refill the battery in a short time. In quick charging, the charging station supplies DC voltage corresponding to the battery voltage, charging up the vehicle battery in a short time by quickly feeding the battery with large power. Quick charging, in general, takes about 30 minutes to 1 hour to finish, depending on the battery capacity. You will find those chargers for EVs in a lot of expressway rest areas, commercial establishments, etc.

    Charging Type Power Source Location OBC Usage Charging Time Purpose
    Normal Charging AC (200V/400V) Home, Office Converts AC to DC ~8 hours Full battery charge
    Fast Charging DC (direct output) Highways, Commercial Facilities Not used ~30–60 minutes Quick top-up
    Normal charging relies on the OBC to convert AC to DC, while fast charging bypasses the OBC by supplying DC directly to the battery.

    Battery Battery Capacity & OBC Output

    Battery capacity varies by vehicle type (compact, SUV, sports car). OBC output is designed to fully charge the battery within approximately 8 hours, with regional variations in specifications.

    Chart with upwards trend Market Trends & Component Requirements

    As EV adoption accelerates, OBCs must evolve to support:
    • Higher output power
    • Faster charging times
    • Smaller battery sizes
    To meet these demands, electronic components must offer:
    • High voltage tolerance
    • Large current capacity
    • Low power loss
    • High heat resistance
    • Compact design

    OBC System Architecture

    The OBC system consists of multiple circuits:
    1. Voltage Measurement (Input/Output) – Controls conversion accuracy using high-precision chip resistors.
    2. Noise Filters (Input/Output) – Suppress external and internal noise using automotive-grade film capacitors.
    3. Full-Wave Rectifier & PFC Circuit – Converts AC to DC and improves efficiency using capacitors and inductors.
    4. Voltage Conversion Circuit – Uses transformers and switching elements with noise-suppressing resistors.
    5. DC/DC Converter – Powers control circuits using hybrid aluminum electrolytic capacitors and power inductors.
    6. Communication Interface – Protects transceiver ICs from ESD using chip varistors.

    Overall configuration of the OBS system


    Wrench Panasonic Components for OBC Systems

    Panasonic offers a wide range of components optimized for OBC applications:
    Component Features High Voltage High Current Low Loss Compact Heat Resistant High Precision
    Hybrid Aluminum Electrolytic Capacitors Low ESR, High Reliability Heavy check mark Heavy check mark Heavy check mark Heavy check mark Heavy check mark
    Automotive Power Inductors High Current, Low Loss Heavy check mark Heavy check mark Heavy check mark Heavy check mark
    High-Precision & High-Power Chip Resistors High Accuracy, Heat Resistance Heavy check mark Heavy check mark Heavy check mark Heavy check mark Heavy check mark
    Chip Varistors Compact, Lightweight Heavy check mark
    Automotive Film Capacitors High Reliability Heavy check mark Heavy check mark

    These components are designed to meet the evolving needs of EV charging systems, ensuring safety, efficiency, and scalability.

    Shopping cart Explore Panasonic’s OBC Solutions

    Panasonic’s advanced electronic components are engineered to support the next generation of EVs. Whether you're designing for high power, compact size, or fast charging, our lineup offers the reliability and performance your system demands.
    • 19 Nov 2025
  • Unlocking the Power of EV Inverters: Panasonic Solutions for Next-Gen Mobility

    Unlocking the Power of EV Inverters: Panasonic Solutions for Next-Gen Mobility

    riyo@panasonic
    riyo@panasonic
    As electric vehicles (EVs) continue to reshape the automotive landscape, one component plays a pivotal role in driving performance and efficiency: the inverter. This essential device converts direct current (DC) from the battery into alternating current (AC) to power the motor. In this article, we’ll explore the role of inverters in EVs, key design requirements, and how Panasonic’s advanced electronic components are enabling the future of e-mobility.

    What Is an EV Inverter?

    An inverter is a DC/AC converter that transforms the battery’s direct current into alternating current, which is required by most EV traction motors. Without an inverter, the motor cannot operate. Depending on the vehicle type, one or more inverters may be installed—especially in models with in-wheel motors, where each wheel is powered independently.
    Brief description of the inverter

    Motor Types and the Need for Inverters

    EV motors fall into two main categories:
    • Brush Motors: Simple and cost-effective, these run on DC and are typically used in small devices.
    • Brushless Motors: Preferred for EVs due to their high efficiency and precise speed control. These require AC power, making inverters indispensable.

    Features of brush motors and brushless motors


    Market Trends: Why High-Performance Inverters Matter

    With the rapid adoption of EVs, the demand for high-output inverters is surging. Key trends include:

    1. High Power Output

    Modern EVs require inverters that can handle voltages up to 800V and large currents. This demands robust semiconductor components capable of managing high power without compromising reliability.

    2. Heat Resistance

    As components shrink, heat density increases. High thermal resistance is essential to prevent degradation and ensure long-term performance.

    3. Compact & Lightweight Design

    While power output increases, size and weight must decrease to maintain vehicle efficiency. Panasonic addresses this challenge with miniaturized, high-performance components.

    Inside the Inverter: Key Circuit Blocks

    An EV inverter is a complex system composed of several critical circuits:
    • Noise Filter: Suppresses internal and external electromagnetic interference.
    • Voltage Measuring Circuit: Monitors input voltage for precise control.
    • Voltage Conversion Circuit: Uses switching elements (e.g., FETs) to convert voltage, with film capacitors and resistors to manage noise and energy discharge.
    • Current Measuring Circuit: Ensures accurate current control.
    • Control Circuit: Coordinates the entire conversion process.
    • DC/DC Converter: Powers the control circuit using hybrid aluminum electrolytic capacitors and automotive-grade inductors.
    • Communication Interface (CAN, Ethernet): Protected by chip varistors to guard against static and noise.

    Overall configuration of the inverter


    Panasonic’s Component Solutions for EV Inverters

    Panasonic Industry offers a comprehensive lineup of components tailored for inverter applications, including:
    • Film Capacitors: Essential for suppressing electromagnetic noise and stabilizing voltage fluctuations.
    • NTC Thermistors: Used for precise temperature monitoring and thermal protection of switching elements.
    • Hybrid Aluminum Electrolytic Capacitors: Deliver stable power in DC/DC converter circuits, ensuring reliable operation under high-load conditions.
    • Power Inductors: Automotive-grade inductors optimized for efficient voltage conversion and noise filtering.
    • Chip Varistors: Provide electrostatic discharge (ESD) protection for communication interfaces such as CAN and Ethernet.
    • Chip Resistors: Crucial for gate control in switching circuits, noise suppression, and energy discharge management. These resistors help stabilize inverter operation and contribute to overall system reliability.
    These components are engineered to meet the demands of high power, thermal resilience, and compact design, making them ideal for next-generation EV platforms.

    Conclusion: Driving the Future with Panasonic

    As EV technology evolves, so too must the components that power it. Panasonic’s advanced solutions for inverters help engineers meet the challenges of high performance, miniaturization, and reliability. Whether you're designing for a compact city EV or a high-performance electric SUV, Panasonic has the components to bring your vision to life.
    Point right Explore Panasonic’s inverter-ready components on https://www.element14.com/ and accelerate your EV innovation today.
    Component Feature High Voltage Large Current  Low Loss Miniaturization High Heat Resistance High Precision
    Film Capacitors High reliability advantage advantage
    Conductive Polymer Hybrid Aluminum Electrolytic Capacitor Low ESR
    High reliability
    advantage advantage advantage advantage advantage
    Power Inductor for Automotive Application Large current, low loss
    High reliability
    advantage advantage advantage advantage
    Chip Resistor High precision, high resistance to heat advantage advantage advantage advantage advantage
    Chip Varistor Small and light advantage
    NTC thermistor Small, high resistance to heat advantage advantage advantage
    • 31 Oct 2025
  • What Is a DC/DC Converter in Electric Vehicles (EVs)?

    What Is a DC/DC Converter in Electric Vehicles (EVs)?

    riyo@panasonic
    riyo@panasonic

    Essential Power Conversion for Safe and Efficient EV Operation

    Electric vehicles (EVs) rely on two types of onboard batteries: a high-voltage lithium-ion battery and a low-voltage lead-acid battery. While the lithium-ion battery powers the drive motor and is charged via external charging stations, the lead-acid battery supports auxiliary systems and must be charged internally—from the lithium-ion battery. This is where the DC/DC converter plays a critical role: it transforms high-voltage DC power into low-voltage DC power, enabling safe and efficient operation of various vehicle systems.

    Why DC/DC Converters Are Essential in EVs

    Modern EVs are packed with electronic components—from ECUs and cameras to lighting systems—all of which operate on low-voltage power. However, the main drive motor requires high-voltage power (typically 400V or more) to reduce current flow and improve energy efficiency. Without a DC/DC converter, these systems would be incompatible with the vehicle’s power architecture.
    Brief description of the DC/DC converter

    High vs. Low Voltage Applications

    • High Voltage (400V+): Used for drive motors and other high-power systems. High voltage reduces current, minimizing energy loss and improving efficiency.
    • Low Voltage (12V): Powers auxiliary systems such as infotainment, lighting, and control circuits—even within high-voltage devices.

    Why 12V Is the Standard

    The 12V standard originates from early automotive systems that used lead-acid batteries to power starter motors. Today, passenger vehicles still use 12V systems (6 cells × 2.1V), while larger vehicles like trucks often use 24V systems for higher torque requirements.

    Market Trends and Future Outlook

    As EV adoption accelerates globally, the demand for DC/DC converters is expected to rise significantly. Additionally, the electrification of more vehicle systems is driving the need for:
    • Higher output power
    • Smaller form factors
    • Greater thermal resistance
    • Higher precision and reliability
    Panasonic Industry is at the forefront of this evolution, offering a comprehensive lineup of automotive-grade components designed to meet these demanding requirements.

    DC/DC Converter Circuit Architecture

    A typical DC/DC converter consists of several key functional blocks:
    1. Voltage Detection (Input/Output): Measures voltage levels to control conversion accuracy.
    2. Noise Filters: Suppress electromagnetic interference using inductors and hybrid aluminum electrolytic capacitors.
    3. Voltage Conversion Circuit: Uses switching elements and transformers to step down voltage.
    4. Control Circuit: Manages switching operations and overall system behavior.
    5. Communication Interface: Enables external communication via CAN or Ethernet, protected by chip varistors against ESD.

    Overall configuration of the DC/DC converter

    Key Components Used

    • Film Capacitors: For input/output noise filtering
    • Hybrid Aluminum Electrolytic Capacitors: For smoothing and noise suppression
    • Automotive Power Inductors: For voltage conversion
    • High-Precision Chip Resistors: For voltage measurement
    • Chip Varistors: For ESD protection in communication circuits

    Panasonic’s Component Solutions for DC/DC Converters

    Panasonic Industry offers a wide range of high-performance components tailored for automotive DC/DC converter applications:
    • Automotive Film Capacitors
    • Hybrid Aluminum Electrolytic Capacitors
    • Automotive Power Inductors
    • High-Precision Chip Resistors
    • High-Power Chip Resistors
    • Chip Varistors

    Conclusion

    DC/DC converters are indispensable in EVs, enabling the safe and efficient operation of low-voltage systems from high-voltage sources. As EV technology continues to evolve, the demand for compact, high-output, and thermally robust converters will grow. Panasonic Industry is committed to supporting this transformation with advanced electronic components that meet the highest standards of automotive reliability.
    Component Feature High voltage Large current Low loss Miniaturization High heat resistance High precision
    Film Capacitors (Automotive, Industrial and Infrastructure Use) High reliability good good
    Conductive Polymer Hybrid Aluminum Electrolytic Capacitors Low ESR
    High reliability
    good good good good good
    Power Inductors for Automotive application Large current, low loss
    High reliability
    good good good good
    High Precision Chip Resistors
    Small & High Power Chip Resistors
    High precision, high resistance to heat good good good good good
    Chip Varistor Small and light good
    • 15 Oct 2025
  • Case Study: Panasonic Chip Resistors Driving EV Innovation (Part 2)

    riyo@panasonic
    riyo@panasonic

    High-Temperature Resistant Resistors Enabling Compact Inverter and BMS Designs

    As the global shift toward electric vehicles (EVs) accelerates, countries like Germany, California (USA), Quebec (Canada), China, and Japan are implementing stricter regulations to phase out gasoline and diesel vehicles by 2035. This transition brings new challenges—particularly in battery management and energy efficiency.
    One major concern is the lifecycle of EV batteries. Over time, repeated charging and discharging cycles degrade battery performance, requiring costly and energy-intensive replacements. To extend battery life and maximize driving range, two key technologies come into play: inverters, which convert DC battery power to AC for motors, and Battery Management Systems (BMS), which monitor and optimize battery health.
    Panasonic’s chip resistors are critical components in these systems. Known for their compact size, high voltage tolerance, heat resistance, and long operational life, they are widely adopted in demanding automotive applications.

    Application Example 1: Voltage-Dividing Circuits in BMS Using ERJH Series

    In BMS and inverter rectifier circuits, discharge resistors are essential for safely releasing stored energy from smoothing capacitors during equipment failure. While precision resistance isn’t required, high heat resistance is crucial.
    In one case, a customer needed a solution for a voltage-dividing circuit handling 500 V across resistors totaling ~80 kΩ, with 3 W power consumption and ambient temperatures reaching 105°C. Panasonic proposed the ERJH series thick-film resistors:
    • Configuration: 3 × 2012-size (2.0 × 1.2 mm) resistors in series (each 56 kΩ, 0.5 W), with two sets in parallel (~84 kΩ total)
    • Result: 33% reduction in component count compared to previous designs
    • Advantage: Rated for up to 175°C, allowing higher power operation even in high-temperature environments
    This solution not only improved thermal performance but also reduced board space and cost.
    Comparison with conventional design
    ERJHP6J563V PANASONIC, SMD Chip Resistor, 56 kohm, ± 5% | Farnell® UK

    Application Example 2: Cell Balancing Circuits Using ERJB Series

    Battery packs consist of multiple cells, each with varying degradation levels. To balance capacity, discharge resistors are used to reduce the charge of healthier cells, aligning them with the most degraded one.
    Requirements for these resistors include:
    • Resistance: ~10 Ω (±5%)
    • Power: 1–2 W
    • Tolerance for temperature rise
    While multiple thick-film resistors could meet these specs, Panasonic recommended the ERJB series long-side electrode resistors, which offer:
    • Higher power handling due to larger electrode area
    • Reduced risk of cracking during mounting
    • Compact design ideal for limited battery cell space

    Example of cell-balanced circuits

    Product Lineup:

    • ERJB3 (2012 size): 0.5 W, 150 V max
    • ERJB2 (3216 size): 0.75 W, 200 V max
    • ERJB1 (5025 size): 1.0 W, 200 V max
      All models operate reliably from −55°C to 155°C.

    Lineup of long-side electrode resistors


    Why Panasonic Resistors Are Ideal for EV Applications

    In the evolving EV landscape, BMS plays a pivotal role in ensuring battery longevity and safety. Panasonic’s chip resistors—engineered for compactness, durability, and environmental resilience—help manufacturers meet stringent performance and space requirements.
    By integrating Panasonic’s ERJH and ERJB series resistors, designers can:
    • Enhance system reliability
    • Reduce component count and board size
    • Lower overall system cost


    Interested in Panasonic Resistors for Your EV Designs?

    Explore our lineup on PANASONIC Chip SMD Resistors | Farnell® UK

    • 30 Sep 2025
  • Case Study: Adoption of Panasonic Chip Resistors in EV Battery Systems

    Case Study: Adoption of Panasonic Chip Resistors in EV Battery Systems

    riyo@panasonic
    riyo@panasonic

    Introduction: The Global Shift Toward Electrification

    The electrification of vehicles, once a regional initiative led by European nations to combat climate change, has now become a global movement. Governments worldwide are implementing policies that mandate the exclusive sale of electric vehicles (EVs) within the next few decades. This rapid transition is driving innovation in EV design, particularly in the optimization of battery systems and electronic components.
    EVs rely entirely on battery power—not only for propulsion via main motors but also for auxiliary systems such as steering, power windows, door mirrors, control units, and communication modules. As a result, the demand for highly reliable, compact, and efficient electronic components has surged.
    Despite improvements in battery technology, EVs still face challenges in achieving long driving ranges. This makes the role of inverters and Battery Management Systems (BMSs) increasingly critical. Inverters convert DC output from batteries into AC for drive motors, while BMSs monitor and maintain battery health over time, minimizing degradation and ensuring long-term performance.

    Panasonic Chip Resistors: Meeting the Demands of Modern EVs

    Panasonic’s chip resistors are engineered to meet the stringent requirements of EV applications. With features such as high voltage tolerance, thermal stability, and precision resistance, these resistors are trusted by leading manufacturers for use in critical systems like BMS and operational amplifier circuits.
    This article highlights two real-world examples where Panasonic chip resistors have been successfully adopted to improve performance, reduce component count, and enhance reliability.

    Application 1: Voltage Monitoring in BMS Circuits

    Challenge: High-Voltage Monitoring in Compact Spaces

    EV battery packs are constructed by connecting multiple modules of small cells to achieve high-voltage output. For instance, one customer utilizes a battery system with a maximum operating voltage of 1500 V. In their conventional BMS voltage monitoring circuit, they employed ten 2012-size (2.0 × 1.2 mm) thin-film resistors, each rated at 150 V and 300 kΩ, connected in series.

    Solution: Panasonic ERA8PEB1004V Thin-Film Resistors

    To improve space efficiency and reliability, Panasonic proposed replacing the ten resistors with three 3216-size (3.2 × 1.6 mm) thin-film resistors rated at 500 V and 1 MΩ (Model: ERA8PEB1004V). This change reduced the mounting area from 40.25 mm² to 21.15 mm², achieving a 47.5% reduction in board space.

    Technical Advantages

    • High Precision: ±0.1% tolerance and ±25 ppm temperature coefficient (TCR)
    • Long-Term Stability: Designed to maintain accuracy over extended periods
    • Stress-Absorbing Design: Proprietary materials and structure reduce solder cracks caused by thermal contraction
    • Superior Reliability: Maintains connection integrity even in high-stress environments
    Panasonic’s design addresses a common issue in long-term use—solder cracking due to thermal mismatch between the PCB and mounted resistors. While larger resistors typically experience greater stress, Panasonic’s thin-film resistors outperform competitors in connection reliability, regardless of size or film type.
    Comparison with conventional design

    Impact on Battery Health Monitoring

    The high accuracy and stability of these resistors enable precise monitoring of battery degradation. This contributes to early detection of anomalies, enhancing the safety and longevity of EV battery systems.

    Application 2: Operational Amplifier Circuits in EVs

    Challenge: Precision and Miniaturization in Amplification Circuits

    Operational amplifiers are widely used in EVs to boost battery voltage to required levels. The amplification factor is determined by the ratio of two resistors (R1 and R2), making precision a critical requirement. Unlike BMS circuits, these resistors do not require high voltage tolerance but must maintain exact resistance values.
    Operational amplifier ci

    Solution: Panasonic ERA2V Series Thin-Film Resistors

    Panasonic’s ERA*V series offers compact, high-precision resistors ideal for amplifier circuits. For example, replacing a 1608-size (1.6 × 0.8 mm) resistor with a 1005-size (1.0 × 0.5 mm) ERA2V series resistor—both rated at 0.1 W and 75 V—results in a 60.3% reduction in mounting area.

    ESD Protection and Industry-Leading Durability

    Thin-film resistors are generally more vulnerable to electrostatic discharge (ESD). Panasonic’s ERA*V/K/P series incorporates robust ESD protection:
    • 2012 size: Withstands up to 2 kV
    • 1608 size: Withstands up to 1.5 kV
    • 1005 size: Withstands up to 1.0 kV
    These values are among the highest in the industry (as of March 2022), ensuring safe operation even in environments with high static electricity.
    table of comparison with the conventional design

    Additional Reliability Features

    Panasonic has also addressed other thin-film vulnerabilities:
    • Thermal Shock Resistance: Prevents solder cracks during temperature fluctuations
    • Corrosion Resistance: Protects against flux penetration and sulfidation during soldering
    These enhancements are made possible through careful selection of materials and innovative design, resulting in weather-resistant, long-life resistors suitable for demanding automotive environments.
    advantages of the company's thin-film resistors

    Conclusion: Panasonic Resistors Drive EV Innovation

    Panasonic’s thin-film chip resistors offer a unique combination of compact size, high reliability, and environmental resistance. Their adoption in EV systems contributes to:
    • Reduced circuit board space
    • Lower component costs
    • Enhanced system reliability
    • Improved battery health monitoring
    • Safer and longer-lasting amplifier circuits
    As EV technology continues to evolve, Panasonic remains committed to delivering high-performance components that meet the industry's most demanding requirements.

    Related Product Information

    Chip SMD Resistors | Farnell® UK

    • 16 Sep 2025
  • The crucial role of passive components for industrial and automotive Battery Management Systems

    The crucial role of passive components for industrial and automotive Battery Management Systems

    riyo@panasonic
    riyo@panasonic

    Table of Contents

    • Background: Battery Management Systems in general
    • Technical challenges
      • Durability in harsh environments
      • Miniaturization and weight reduction
    • Solutions to overcome challenges
      • Panasonic's offer of resistors
        • Thin Film Resistors: Precision and performance
        • Thick Film Resistors: Robustness and versatility
        • Thick Film Resistors: High temperature and high current capabilities
        • Conclusion
      • Panasonic's inductors for Battery Management Systems
        • The importance of inductors in BMS
        • Current regulation
        • EMI/EMC protection
        • Safety features
        • Panasonic's LP inductors for BMS
        • High quality heat resistance with upgraded efficiency
        • Features and benefits of Power Inductors for automotive applications
        • Conclusion
      • Panasonic's Hybrid Capacitors
        • Key Features of Panasonic's Hybrid Capacitors
        • Benefits of Hybrid Capacitors for BMS and BDU Ecosystem
        • Conclusion

    Background: Battery Management Systems in general


    In an era where energy efficiency and sustainability are essential, Battery Management Systems (BMS) have emerged as critical components in both industrial and automotive applications. These systems play a vital role in monitoring, controlling, and optimizing battery performance, ensuring safety, longevity, and reliability. As the demand for electric vehicles (EVs) and renewable energy storage solutions continues to rise, the relevance of robust BMS technology cannot be overstated. In the automotive sector, BMS not only enhances vehicle performance but also contributes to the overall safety and efficiency of electric drivetrains. Similarly, in industrial applications, effective battery management is essential for maximizing uptime and operational efficiency in energy storage systems. Panasonic's portfolio of passive components for BMS is designed to meet these growing demands, providing innovative solutions that support the advancement of battery technology across various industries.

    Technical challenges

    Durability in harsh environments

    As the complexity of Battery Management Systems (BMS) increases, several technical challenges emerge that must be addressed to ensure optimal performance and reliability. One significant challenge is durability in harsh environments, including extreme temperatures, high humidity and different vibration profiles. This is particularly critical in automotive applications, in which components are exposed to this kind of conditions over extended periods.


    Miniaturization and weight reduction

    Another pressing challenge is the need for miniaturization and weight reduction. As electric vehicles and industrial systems strive for greater efficiency, a growing demand for compact and lightweight components that do not compromise on performance is observed. This trend is essential for enhancing energy density and overall system efficiency, making it crucial for manufacturers to innovate continuously.

    To tackle these challenges, Panasonic's range of capacitors, resistors, and inductors is designed with advanced materials and technologies that enhance durability and performance while supporting miniaturization. In the following sections, we will explore how these passive components contribute to overcoming the technical hurdles faced in the development of effective and reliable BMS solutions.


    Solutions to overcome challenges

    Panasonic's offer of resistors

    In the ecosystem of Battery Management Systems (BMS) for industrial and automotive applications, the importance of precision and reliability cannot be overstated. Among the key components that facilitate these attributes are resistors, particularly thin and thick film resistors. Panasonic has developed a comprehensive range of these technologies, each designed to meet the specific demands of high-performance battery management systems.

    Thin Film Resistors: Precision and performance

    Thin film resistors play an essential role in voltage measurement and control within battery management systems. These resistors are typically used in series configurations, allowing them to withstand the high voltages that may occur during operation. The ability to measure and control voltage accurately is crucial, especially in environments where overvoltage conditions can arise. While Panasonic offers thin film resistors that can handle higher voltage ranges, it is essential to clarify that these are not classified as "high voltage" components in the traditional sense. Instead, they are designed for higher voltage applications, emphasizing precision rather than extreme voltage tolerance. An additional consideration is that ERA*V/K/P types feature an absorbable layer, which helps them withstand more temperature cycles. This characteristic can also be beneficial, as it may enhance their durability and reliability in demanding thermal environments. This distinction is vital for engineers who require components that provide accurate readings without compromising on performance.

    Thick Film Resistors: Robustness and versatility

    In addition to thin film resistors, Panasonic also provides a variety of thick film resistor technology. Panasonic thick film resistors are engineered to handle significant thermal and electrical stresses, making them suitable for demanding applications. One of the standout features of Panasonic's thick film resistors is the integrated soft termination, which is automatically included in components sized from 0201 and larger.

    The soft termination technology is a game-changer in the market. It allows the resistor to expand and contract with temperature fluctuations, thereby mitigating the risk of solder joint failure. In battery management systems, in which components are subjected to varying temperatures and currents, without soft termination, solder joints can become brittle and fail, leading to potential system malfunctions.

    image

    Thick Film Resistors: High temperature and high current capabilities

    Part of Panasonic thick film resistors is high temperature technology, capable of withstanding maximum temperatures of up to 175°C. This capability is crucial for Battery Management Systems that may experience elevated temperatures due to high current loads. The concept of derating—with which the power capability of a resistor is reduced instead of 70° C at higher temperature of 105° C—becomes less of a concern and is particularly beneficial with high temperature resistor technology.

    For instance, in a typical battery management scenario, temperatures can reach between 110°C to 125°C. Panasonic's thick film resistors allow for less power derating compared to standard components, ensuring that they can handle larger currents without compromising performance. This robustness makes them ideal for applications where reliability and durability are of vital necessity.

    image

    Conclusion

    In summary, Panasonic's offerings of thin and thick film resistors are integral to the functionality and reliability of Battery Management Systems in industrial and automotive contexts. The precision of thin film resistors, combined with the robustness and thermal resilience of thick film resistors, ensures that these components can meet the rigorous demands of modern battery technologies. As the industry continues to evolve, the role of these passive components will remain crucial in supporting the performance and safety of battery management systems.

    Panasonic's inductors for Battery Management Systems

    Panasonic offers inductors, specifically designed to monitor and control battery status, ensuring optimal performance and safety in these advanced systems.

    The importance of inductors in BMS

    Current regulation

    Inductors play a critical role in regulating and controlling current flow within battery management systems. This regulation is essential for both charging and discharging processes of the battery. By smoothing out fluctuations in current, inductors help maintain stable operation, which is vital for the longevity and efficiency of the battery. This capability is particularly important in applications where rapid changes in current demand can occur, such as during acceleration or regenerative braking in electric vehicles.

    EMI/EMC protection

    Another significant function of inductors in BMS is their ability to suppress electromagnetic interference (EMI) and ensure compliance with electromagnetic compatibility (EMC) standards. As electric vehicles incorporate various electronic components, managing EMI becomes crucial to prevent disruptions in performance and maintain the integrity of sensitive electronic systems. Panasonic's inductors are designed to minimize differential mode noise, thereby enhancing the overall reliability and safety of the battery management system.

    Safety features

    Inductors also contribute to the safety of Battery Management Systems by protecting against overcharging, deep discharging, and other potential hazards. By controlling the current flow - and at the same time withstanding high currentsinductors are acting as a buffer in the circuit and help prevent conditions that could lead to battery damage or failure. This safety feature is paramount in automotive applications, where the consequences of battery failure can be severe.

    Panasonic's LP inductors for BMS

    High quality heat resistance with upgraded efficiency

    One of the standout offerings from Panasonic is the Power Choke Coils, which are surface mount power inductors known for their high heat resistance and exceptional DC bias characteristics. These metal composite inductors utilize a Hi-BS ferrous alloy magnetic material, ensuring reliability even in high-temperature environments.

    Additionally, they exhibit a high tolerance for vibration or high ripple current capability, depending on the series, making them suitable for the demanding conditions often encountered in automotive applications.

    These Power Choke Coils are extremely efficient, featuring low DC resistance (DCR) and, depending on the specific series, reduced eddy current losses. This efficiency not only enhances the performance of the power circuit but also simplifies the thermal design process, contributing to a more compact and effective battery management system.

    Features and benefits of Power Inductors for automotive applications

    Miniaturization of ECU power circuits: With their small case size and high current capability, Panasonic's inductors facilitate the miniaturization of electronic control unit (ECU) power circuits, allowing for more compact designs without sacrificing performance.

    Low loss characteristics: The low loss characteristics of these inductors enable high efficiency in the power circuits of ECUs, which is essential for optimizing battery usage and extending the range of electric vehicles.

    High reliability in severe conditions: The metal composite monolithic structure of Panasonic's inductors ensures high reliability, making them suitable for applications in harsh environmental conditions.  Panasonic Industry offers anti-vibration power inductor components capable to withstand up to 30G and 50G.

    Conclusion

    In conclusion, especially Panasonic's inductors can play a vital role in the functionality and safety of Battery Management Systems for electric and hybrid vehicles. As the automotive industry continues to evolve, the significance of high-quality passive components like Panasonic's inductors will only grow, supporting the transition to more efficient and sustainable electric mobility solutions.

    Panasonic's Hybrid Capacitors

    Panasonic's hybrid capacitors emerge is a vital component for BMS, combining the advantages of aluminum electrolytic and polymer capacitors. The essential advantage are their low leakage currents despite having high ripple current capability.

    These hybrid capacitors are engineered to meet the demanding requirements especially of electric vehicles (EVs) and hybrid electric vehicles (HEVs), ensuring optimal performance, reliability, and safety.

    Key Features of Panasonic's Hybrid Capacitors

    Panasonic's hybrid capacitors are designed to deliver exceptional performance in various applications, particularly in battery management systems. Their key features include:

    • Low Equivalent Series Resistance (ESR): The low ESR of hybrid capacitors allows for efficient energy transfer, reducing heat generation and improving overall system efficiency. This characteristic is crucial in applications where rapid charging and discharging occur.

    • High Reliability: These capacitors are engineered for stability and durability, ensuring a high lifetime at application temperature and voltage. Their consistent performance under rigorous automotive conditions is essential for the safety and longevity of battery systems.

    • High Voltage and Large Current Handling: Panasonic's hybrid capacitors are designed to withstand voltage levels up to 80V while handling large currents, making them suitable for demanding applications in BMS and BDU (Battery Disconnect Unit) systems. This capability is vital for managing the energy flow in electric and hybrid vehicles.

    • High Heat Resistance: Featuring a robust construction that tolerates elevated temperatures, these hybrid capacitors operate effectively in high-heat environments, making them suitable for demanding applications such as automotive settings with frequent temperature fluctuations, meeting temperatures of up to 150°C

    image

    Benefits of Hybrid Capacitors for BMS and BDU Ecosystem

    • Compact Design: One of the standout advantages of Panasonic's hybrid capacitors in comparison to standard products is the compact size of new miniaturization series, allowing smaller footprints compared to the standard aluminum technology - and hence more efficient designs in battery management and distribution units.

    • Vibration-Proof Options: Panasonic offers vibration-resistant hybrid capacitors, which are crucial for automotive applications where components are subjected to continuous movement and vibrations. These capacitors can withstand up to 30G of vibration, and even without an anti-vibration plate, they can handle vibrations of up to 10G.

    • Stable Electric Characteristics at High Frequencies: Hybrid capacitors offer stable electrical characteristics that are generally more reliable than aluminum capacitors, making them suitable for various applications within BMS and BDU systems. While they may not necessarily operate at higher frequencies, their stability ensures accurate measurements and dependable performance in dynamic environments.

    • Enhanced Ripple Capability: The ability to handle ripple currents effectively is another significant benefit of Panasonic's hybrid capacitors. This characteristic helps to prevent overheating and potential failure, contributing to the overall safety and reliability of battery management systems.

    Conclusion

    In summary, Panasonic's hybrid capacitors are a critical component in the functionality and reliability of Battery Management Systems and battery distribution units. In many aspects and specifications, these capacitors meet the demanding challenges of the “electrification of everything” – and the role of high-quality hybrid capacitors will remain essential in supporting the performance, safety, and efficiency of battery systems.


    • 8 Sep 2025
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