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Forum FPGA - Vibration Analysis
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Related

FPGA - Vibration Analysis

Jawad_Malik
Jawad_Malik over 1 year ago

I need to have a standalone system to capture vibrations off a Diesel Prime Mover / reciprocating machinery and run a FFT on the same.

The arrangement in my mind is an IMI Piezo Sensor / model number #603C01 connected to an ADC / MCC172 Board OR a CN0540 (Analog Devices). The latter, SPI / 24 bits data to be connected to a FPGA Board for processing the FFT. The FFT data to reach a LCD screen / preferably a Tablet.

The LCD Display to show the graph of the frequency domain ONLY in real time. 

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  • Jawad_Malik
    Jawad_Malik over 1 year ago in reply to michaelkellett +1
    Thank you so much for the reply. I am a Mechanical / Marine Engineer with some knowledge of electronics. We operate several diesel engines and often run into problems with huge financial effects. Though…
  • scottiebabe
    scottiebabe over 1 year ago +1
    Products like this are essentially a usb soundcard with signal conditioning for an ICP sensor Finding a widget that converts an ICP sensor to audio line level may be one option then just use a spectrum…
  • Jawad_Malik
    Jawad_Malik over 1 year ago in reply to scottiebabe +1
    Hi Scottiebabe, This is a recent contrivance from PCB guys ! Thanks. This is nice but haven't read any reviews. I still need to do things by myself. Much obliged. Sincerely,
  • dougw
    dougw over 1 year ago in reply to Jawad_Malik

    It sounds like a great application for "machine learning". With a fleet that size, the investment will be worth it. Choose a platform that can handle machine learning as well as signal characteristics characterization, such as FFT.

    A Raspberry Pi 5 might be a good low cost platform.

    A SmartFLY Kendryte K510 CRB-KIT might be good too, but maybe a steeper learning curve.

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  • Jan Cumps
    Jan Cumps over 1 year ago in reply to Jawad_Malik

     Sound and Vibration Measurement: Instrument Network Service for LabVIEW Pt10: example with FFT 
    image

     Sound and Vibration Measurement: Calculate Acceleration Energy, to drive Maintenance Decisions 
    image

    Link to all posts.

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  • Jawad_Malik
    Jawad_Malik over 1 year ago in reply to shabaz

    Dear Shabaz,

    I am filled with veneration over your recommendations. Indeed this is a "STAB AT FINDING THE RIGHT DIRECTION".

    I believe by this move the senior management would be convinced that the Engines / Gearboxes / Rotating Machinery on board the Vessels do require a Condition Based Monitoring System. 

    Could you kindly help me in integrating a VIBRATION RECORDING DEVICE ! I would wish to build one myself. 

     What I can envisage is a Piezo Sensor + ADC + Some sort of recording contraption / SSD.

    I could analyze the recordings on MATLAB later; a couple of weeks later when ships return to harbor after patrol.

    Sincerely,

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  • Jawad_Malik
    Jawad_Malik over 1 year ago in reply to dougw

    Dear Dougw,

    I am not at all savvy on such electronics ! I grew up on Thermionic Tubes. 

    The idea of "Machine Learning" sounds very good. Kindly elaborate over "Choose a platform that can handle machine learning as well as signal characteristics characterization, such as FFT."

    I am an avid learner. Shall appreciate all help.

    Sincerely,

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  • javagoza
    javagoza over 1 year ago in reply to Jawad_Malik

    Surely the people at Edge Impulse would be happy to learn about your use case and accompany you.

    https://edgeimpulse.com/

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  • michaelkellett
    michaelkellett over 1 year ago in reply to Jawad_Malik

    The problem you will have with trying to do it all yourself is that it is a LOT of work.

    I've been involved in a similar project - it took maybe 5 man years to get to an 8 channel recorder with signal conditioning, IEPE inputs, FPGA doing some filtering but not FFT.

    This doesn't include all the PC software at the other end of the Ethernet cable.

    One of the problems with doing your own hardware is that you then will end up doing all your own software.

    MK

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  • Jawad_Malik
    Jawad_Malik over 1 year ago in reply to michaelkellett

    Hello Michael,

    I do not have years to continue with this Project. I need just two channels for the main engine, to begin with. This is just to set a precedence. Once the latter is accepted as a necessary part of the Propulsion System outfit, then time would not matter. We could hire a bigger team to help through.

    I want a set / recording device to be installed on one engine first. This is to draw attention of the senior management towards something that is beneficial. This does not exist at the moment.

    PC Software for analysis, MATLAB should serve the purpose.

    My aim, at present is to apprise the senior management over the need for such a system to prevent frequent breakdowns and save on costs and time both. Start small time !

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  • Jan Cumps
    Jan Cumps over 1 year ago in reply to Jawad_Malik
    Jawad_Malik said:
    PC Software for analysis, MATLAB should serve the purpose.

    shabaz made MATLAB integrations for the MCC172

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  • Jawad_Malik
    Jawad_Malik over 1 year ago in reply to javagoza

    Dear Javagoza,

    Thanks; very interesting. I shall take a serious look into it. Your suggestion is very correct.

    Sincerely,

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  • Jawad_Malik
    Jawad_Malik over 1 year ago in reply to Jan Cumps

    Dear Jan,

    That is wonderful. I shall request him for help. 

    So inching ahead ! 

    I am hopeful someone would also help with the recording part too. 

    Thanks. Obliged.

    Sincerely,

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